2020 Ford F-250 SD Recalls, Ratings & Complaints

Incident: October 12, 2026 · Filed: October 28, 2026

The engine started misfiring and running rough while driving down the highway. Without any notice or symptoms, power was lost, and the truck was unable to accelerate. After pulling over and parking, it would not restart. Step one Ford in Crestview Florida diagnosed the engine as having lifter/cam failure. Remedy is engine replacement. This truck has the same engine and failure that NHTSA opened an investigation into (NBTSA dp26011) Truck has the 7.3L gas engine.

Incident: June 2, 2026 · Filed: October 28, 2026

Mechanical Failure Description: The vehicle suffered a sudden, severe engine knock and rattling under load at approximately 87,594 miles due to a catastrophic valvetrain failure. Dealership diagnostics at Randall Ford confirmed a loss of compression on cylinder 4 and extensive metal shaving contamination throughout the engine oil filter assembly. This severe internal damage resulted from an apparent mechanical failure of the hydraulic lifters and camshaft lobes, requiring a mandatory and complete replacement of the longblock engine assembly. This failure mirrors the exact lubrication and valvetrain degradation mechanisms currently being evaluated under active NHTSA Defect Petition DP26011, demonstrating that the structural defect impacts the initial 2020 model year production run of the 7.3L Godzilla platform.

Incident: October 14, 2026 · Filed: October 17, 2026

Ford F-250 Super Duty (VIN: [XXX]) eastbound on [XXX], preparing to turn right (south) onto [XXX]. Accelerated, turned on the right blinker, and attempted to turn the steering wheel right, but the vehicle continued straight into the active intersection, almost t-boning another vehicle. The dashboard brake warnings illuminated, the instrument cluster lit up, and steering control was completely lost. We managed to safely bring the truck home and parked it. [XXX] 520 PM Brought the truck to Fairway Ford in Placentia, CA (Advisor: [XXX], RO #[XXX]). FDRS diagnostic scan revealed DTC C0051 (Steering Wheel Position Sensor) along with network communication faults (U0415 / U0418). [XXX]Text message from dealership offering to sale me another vehicle. [XXX] Advisor called and left message that the vehicle was ready for pick up. 1141am -1207pm CALLED FORD CUSTOMER CARE 1800 392-3673 Andrea Ref # [XXX] Our vehicle was brought in on [XXX] for the 25S94/25V626 Steering Recall Campaign that was mailed out to us. We then took to Fairway Ford in Placentia, California. Tech 525 spent 0.7 units of time on the vehicle and the Steeling column upper shaft inspection replacement FSA 25S94 for cause of concern. Correction according to [XXX] Staked upper steering colum shaft, length and feel gauge inspected – passed per FSA 25S94C •Part FMC W720796 S439 BOLT •Part FMC W714409 S439 BOLT •Part FMC W705132 S439 SCREW •Tech 525 Facio Jr, Gilbe Because of that initial recall inspection passing on May 14, 2026, we have serious safety concerns. On [XXX], we contacted Ford Customer Care at 1-800-392-3673, spoke with representative Andrea, and opened Reference Case #[XXX]. As consumers, we need full assurance regarding the vehicle's structural and electronic steering integrity before we can comfortably accept the vehicle back. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Incident: October 9, 2026 · Filed: October 15, 2026

Pulled into my driveway, put vehicle in park and vehicle rolled away. Dealer says transmission needs to be replaced. NHTSA bulletin 22s22 is a roll away risk for 2020 F-250 but my VIN is not included in this recall but I fear more vehicles were affected by this then what ford reported

Incident: October 5, 2026 · Filed: October 6, 2026

The transmission can remain in 7 gear and not downshift when stopped. The only fix is putting it in park. The transmission also has intermittent rough gear changes and problems downshifting while stopping. Dealership updated the TCM which only made the issue worse. Ford stated that I should go to another dealer to see if they could replicate the issue (local dealer said they couldn’t replicate the problem)

Incident: October 5, 2026 · Filed: October 6, 2026

The transmission can remain in 7 gear and not downshift when stopped. The only fix is putting it in park. The transmission also has intermittent rough gear changes and problems downshifting while stopping. Dealership updated the TCM which only made the issue worse. Ford stated that I should go to another dealer to see if they could replicate the issue (local dealer said they couldn’t replicate the problem)

Incident: August 24, 2026 · Filed: September 2, 2026

The contact owns a 2020 Ford F-250 SD. The contact stated that the vehicle experienced a no-start condition and was towed to a dealer, where it was diagnosed and determined that the high-pressure fuel pump had failed and needed to be replaced. However, the contact was informed that the repair was not covered under NHTSA Campaign Number: 24V957000 (Fuel System, Diesel); because there were not enough metal shavings found in the fuel system. The check engine warning light was illuminated. The contact used a vehicle scanner to retrieve DTC: P2291. The contact notified the manufacturer of the failure and was referred to the dealer for assistance. The failure mileage was approximately 134,000.

Incident: August 13, 2026 · Filed: August 27, 2026

I was traveling down the highway at approximately 55mph when truck suddenly lost power. I was able to pull over and had the vehicle towed as truck would not start. It was later determined that the cp4 high pressure fuel pump grenaded causing complete fuel system replacement costing over 11,000 in repairs. Shards of aluminium was sent throughout the fuel system.

Incident: August 15, 2026 · Filed: August 24, 2026

Subject: Request for Review of Recall Remedy Effectiveness – Ford Recall 24S78 / NHTSA Recall 24V-957 Vehicle: 2020 Ford F-250 Super Duty 6.7L Power Stroke VIN: [XXX] To Whom It May Concern: I am submitting this letter to document a significant safety event involving my 2020 Ford F-250 Super Duty and to request that NHTSA consider whether the current recall remedy associated with Ford Recall 24S78 / NHTSA Recall 24V-957 adequately addresses vehicles that are already exhibiting symptoms of CP4 fuel pump deterioration. I am not submitting this complaint to seek financial compensation. My purpose is to provide information that may assist NHTSA in evaluating whether the existing remedy sufficiently protects motorists from the safety risks associated with CP4 pump failure. Background My vehicle's VIN has been confirmed as included in the affected population covered by the CP4 fuel pump recall. Prior to the ultimate failure, the vehicle exhibited symptoms that, in hindsight, may have been indicators of fuel-system deterioration. In February 2026, I documented concerns regarding abnormal starting behavior and specifically questioned whether either vehicle battery was failing. No battery issue was identified. Believing the issue might be battery related, I replaced both batteries at my own expense. The starting concern continued. On [XXX], while covered under a Ford Extended Service Plan, Fuel Injector #4 failed and was replaced under warranty. During the same service visit, the recall software update was performed. Despite the recall remedy being completed, the vehicle subsequently suffered a catastrophic CP4 pump failure in August 2026. Safety Event The failure occurred while traveling between Utopia, Texas and Tarpley, Texas on a rural roadway with sharp curves, steep terrain, significant drop-offs, and little or no roadway shoulder. The vehicle experienced a sudden loss of propulsion. Fortunately, I had just exited a curve and was able to INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Incident: July 15, 2026 · Filed: August 11, 2026

The contact owns a 2020 Ford F-250 SD. The contact stated that the vehicle was repaired under NHTSA Campaign Number: 24V957000 (Fuel System, Diesel); however, while driving 40 MPH approximately two months later, the vehicle was running rough and stalled. The check engine warning light was illuminated. The contact pulled over to the side of the road. The vehicle was towed to a dealer, where it was diagnosed with a high-pressure fuel pump failure, causing the fuel system to become contaminated. The dealer determined that the fuel system needed to be replaced. The dealer submitted a diagnostic report to the manufacturer. The contact notified the manufacturer of the failure, and a case was filed. The vehicle was not repaired and was pending the manufacturer's decision regarding the coverage of the repair. The failure mileage was approximately 103,000.