NHTSA vehicle safety data

2002 GMC Sierra 1500 Recalls & Complaints

The 2002 GMC Sierra 1500 has 4 NHTSA recall campaigns and 166 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized GMC dealer.

NHTSA recall and complaint data for the 2002 GMC Sierra 1500. Recall data is refreshed daily from NHTSA.

Pre-purchase inspection checklist → Reliability & 5-year cost forecast →

2002 GMC Sierra 1500 owner complaints

Owners have filed 166 complaints with NHTSA about the 2002 GMC Sierra 1500, describing incidents dated September 1, 2001 to November 16, 2020.

Most-cited components

Service Brakes 120 complaints
Suspension 9 complaints
Parking Brake 8 complaints
Structure 8 complaints
Steering 7 complaints
Air Bags 5 complaints

Of the 166 complaints on file, 17 report a crash; across all 166 complaints, owners report 8 injuries (owner-reported, not verified by NHTSA).

Newest complaints

ODI #11375020 · Filed November 17, 2020
I WAS DRIVING ABOUT 45 MILES AN HOUR COMING DOWN AN OVERPASS. THE BRAKE PEDAL WENT COMPLETELY TO THE FLOOR AND I NARROWLY AVOIDED A CRASH. I TOOK TO MY MECHANIC. THEY SAID THAT THE BRAKE LINES WERE COMPLETELY RUSTED OUT. I AM NOT GETTING THIS FIXED AS IT IS AN OLDER TRUCK BUT I DO THINK THAT SOMEONE…
ODI #11316642 · Filed March 6, 2020
VEHICLE WAS PARKED IN GARAGE. METAL SUPPORT BAR IN THE BACK UPPER PORTION OF DRIVER SEAT BROKE. SEAT WAS BEING USED AS ORDINARY AND SNAPPED WHEN I WENT TO RETRIEVE ITEM FROM BACK SEAT BY REACH OVER CENTER CONSOLE AND TO BACK SEAT TO GRAB PURSE. I WEIGHT 135 POUNDS AND AM SMALL PERSON. NO…
ODI #11256642 · Filed September 19, 2019
TL* THE CONTACT OWNS A 2002 GMC SIERRA 1500. WHILE DRIVING 30 MPH, THE BRAKE PEDAL TRAVELED TO THE FLOORBOARD WHEN IT WAS DEPRESSED AND FAILED TO STOP THE VEHICLE. THE ABS AND BRAKE SYSTEM WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE WHERE THE BRAKE LINES WERE…

Read all 166 complaints

Owner-reported

2002 GMC Sierra 1500 mileage at failure

152 of the 166 complaints on file for the 2002 GMC Sierra 1500 give the vehicle's mileage when the problem happened.

Mileage at failure by component, from owners' complaints to NHTSA
Component	Median	Middle half	Based on
Service Brakes	Median 80,000 miles	Middle half 55,000–120,000 miles	Based on 115 complaints

A component's median is its 50th percentile, and its middle half runs from its 25th to its 75th percentile.

Owners give the mileage themselves, often as a round number, and NHTSA doesn't check it. A complaint that names several components counts under each one, and mileages that can't be right, such as 999,999, or 50 miles on a five-year-old car, are left out.

These figures describe the complaints owners filed. They don't predict when a particular vehicle will have a problem, and vehicles that never had one aren't counted.

Mileage from NHTSA's complaints file of October 31, 2026. How these figures are worked out

NHTSA defect investigations

NHTSA's investigations file lists the 2002 GMC Sierra 1500 in 2 investigations. A listed model year means only that an investigation names it; it says nothing about any particular vehicle. An open investigation is not a finding that a safety defect exists, and NHTSA can close one without a recall.

Engineering Analysis EA04-011: PARKING BRAKE FAILURE
Closed May 10, 2005
- Recall 05V-161
Preliminary Evaluation PE03-057: PARKING BRAKE FAILURE
Closed April 9, 2004

Open and recently closed NHTSA defect investigations

REPLACEMENT WHEEL HUB ASSEMBLIES

NHTSA #07E106000 · Wheels — Hub · NHTSA notice

Reported December 17, 2007 · FEDERAL-MOGUL CORPORATION

Potentially affected: 130,000 vehicles

Owners notified February 7, 2008

Defect description

CERTAIN FEDERAL-MOGUL REPLACEMENT WHEEL HUB ASSEMBLIES WITH THE BRAND NAMES: NATIONAL, CARQUEST P/NOS. 515020, 515021, 515025, 515053, 515054, 515059, AND 515060, SHIPPED BETWEEN JANUARY 23, 2006, AND DECEMBER 20, 2007, SOLD FOR LIGHT DUTY AND MEDIUM DUTY TRUCKS. THE INBOARD RETENTION NUT USED TO MAINTAIN HUB BEARING ASSEMBLY CAN LOOSEN RESULTING IN AN ABS LIGHT INDICATION, NOISE, AND/OR WHEEL SEPARATION.

Safety consequence

WHEEL SEPARATION CAN RESULT IN A VEHICLE CRASH.

Manufacturer remedy

FEDERAL-MOGUL WILL NOTIFY CUSTOMERS AND WILL REPLACE THE HUB ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 7, 2008. OWNERS CAN CONTACT FEDERAL-MOGUL TOLL-FREE AT 877-489-6659.

Notes

THIS RECALL ONLY PERTAINS TO REPLACEMENT NATIONAL, CARQUEST WHEEL HUB ASSEMBLIES AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON VEHICLES MANUFACTURED BY GENERAL MOTORS OR FORD.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

AFTERMARKET HUB ASSEMBLIES

NHTSA #06E050000 · Service Brakes, Air · NHTSA notice

Reported June 6, 2006 · FEDERAL-MOGUL CORPORATION

Potentially affected: 6,800 vehicles

Defect description

CERTAIN FEDERAL-MOGUL NATIONAL AND CARQUEST AFTERMARKET HUB ASSEMBLIES, P/N 515058, SOLD FOR USE ON 2001-2006 GENERAL MOTORS 1500 AND 2500 4WD TRUCKS. ON THE SUBJECT HUB ASSEMBLIES, THE ABS SENSOR CORD DEPARTS FROM THE HUB ASSEMBLY AT A 90 DEGREE ANGLE. AS A RESULT, THERE IS A FIT ISSUE WITH THE BRAKE ROTOR DUST SHIELD INTERFERING WITH THE ABS SENSOR CORD. IF THE HUB ASSEMBLY IS INSTALLED DESPITE THIS INTERFERENCE, THE GAP BETWEEN THE ABS SENSOR AND THE TONE WHEEL MAY BE ALTERED. THIS MAY WEAKEN THE OUTPUT OF THE ABS SENSOR. DIMINISHED OUTPUT COULD RESULT IN AN UNWANTED ABS ACTIVATION AT LOW SPEEDS AND STOPPING DISTANCE COULD BE AFFECTED.

Safety consequence

IF STOPPING DISTANCE IS LIMITED, A VEHICLE CRASH COULD OCCUR.

Manufacturer remedy

FEDERAL-MOGUL WILL NOTIFY ITS OWNERS AND WILL EITHER CREDIT THE CUSTOMERS ACCOUNT OR REPLACE THE UNIT. THE RECALL IS EXPECTED TO BEGIN DURING JUNE 2006. OWNERS CAN CONTACT FEDERAL-MOGUL CUSTOMER SERVICE AT 1-800-563-8507 EXT 3530.

Notes

THIS RECALL ONLY PERTAINS TO AFTERMARKET NATIONAL AND CARQUEST HUB ASSEMBLIES AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON VEHICLES MANUFACTURED BY GENERAL MOTORS.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

AFTERMARKET FUEL FILTERS/FUEL LEAK

NHTSA #06E043000 · Fuel System, Gasoline · NHTSA notice

Reported May 19, 2006 · HONEYWELL INTERNATIONAL, INC.

Potentially affected: 88,303 vehicles

Owners notified October 18, 2006

Defect description

CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.

Safety consequence

THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Manufacturer remedy

HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

Notes

THIS RECALL ONLY PERTAINS TO AFTERMARKET FRAM FUEL FILTERS AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON THE VEHICLES LISTED.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

MOBILITY WORKS/SURE-LOK/WHEELCHAIR SECUREMENT

NHTSA #04V562000 · Equipment Adaptive/Mobility · NHTSA notice

Reported November 26, 2004 · MOBILITY WORKS

Potentially affected: 1,660 vehicles

Manufacturer campaign 04E-058 · Vehicles built January 1, 1997 – August 1, 2004 (per NHTSA) · Recall influenced by NHTSA's Office of Defects Investigation

Defect description

ON CERTAIN VANS EQUIPPED WITH SURE-LOK WHEELCHAIR SECUREMENT SYSTEMS, THE SPROCKET TEETH OF THE RETRACTOR ASSEMBLY IS OUT OF ALIGNMENT.

Safety consequence

IN THE EVENT OF A VEHICLE CRASH, THE WHEELCHAIR MAY NOT BE ADEQUATELY SECURED POSSIBLY RESULTING IN INJURIES TO A WHEELCHAIR OCCUPANT.

Manufacturer remedy

DEALERS WILL INSPECT AND REPLACE THE WHEELCHAIR SECUREMENT RETRACTORS AS NECESSARY. SURE-LOK WILL HANDLE THE REPAIRS FOR THIS CAMPAIGN. OWNERS SHOULD CONTACT SURE-LOCK AT 1-908-231-1804 OR MOBILITYWORKS AT 1-800-769-8267.

Notes

SURE-LOK RECALL NO. 04E-058.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

try.vin has no NCAP crash-test rating on file for the 2002 GMC Sierra 1500. NHTSA rates some vehicles by body style — pickups by cab, vans by roof height — so check nhtsa.gov/ratings.

166 owner complaints have been filed with NHTSA for the 2002 GMC Sierra 1500.

Service Brakes

ODI #11375020

Incident: November 16, 2020 · Filed: November 17, 2020

I WAS DRIVING ABOUT 45 MILES AN HOUR COMING DOWN AN OVERPASS. THE BRAKE PEDAL WENT COMPLETELY TO THE FLOOR AND I NARROWLY AVOIDED A CRASH. I TOOK TO MY MECHANIC. THEY SAID THAT THE BRAKE LINES WERE COMPLETELY RUSTED OUT. I AM NOT GETTING THIS FIXED AS IT IS AN OLDER TRUCK BUT I DO THINK THAT SOMEONE COULD DIE FROM THIS DEFECT.

Seats

ODI #11316642

Incident: March 1, 2020 · Filed: March 6, 2020

VEHICLE WAS PARKED IN GARAGE. METAL SUPPORT BAR IN THE BACK UPPER PORTION OF DRIVER SEAT BROKE. SEAT WAS BEING USED AS ORDINARY AND SNAPPED WHEN I WENT TO RETRIEVE ITEM FROM BACK SEAT BY REACH OVER CENTER CONSOLE AND TO BACK SEAT TO GRAB PURSE. I WEIGHT 135 POUNDS AND AM SMALL PERSON. NO EXTRAORDINARY PRESSURE OR WEIGHT SHIFT. I HAVE FOUND NUMEROUS COMPLAINTS ONLINE FROM PEOPLE SEEKING SOLUTIONS ON HOW TO REPAIR THIS EXTREMELY COMMON ISSUE AS TO LEAD ME TO BELIEVE THESE SEATS ARE DEFECTIVE AND DANGEROUS .REFUSE TO DRIVE TRUCK AS NOT CERTAIN THAT SAFETY BELT WILL BE OF ANY USE IN AN ACCIDENT AS SEAT FLOPS AROUND NOW AND HAS AWKWARD TILT BACK TO ONE SIDE ON THE CONSOLE SIDE AND LAYS BACK TO FAR TO CLEARLY SEE OVER DASH EVEN WHEN FULLY POSTURING ERECT.

Service Brakes

ODI #11256642

Incident: December 1, 2008 · Filed: September 19, 2019

TL* THE CONTACT OWNS A 2002 GMC SIERRA 1500. WHILE DRIVING 30 MPH, THE BRAKE PEDAL TRAVELED TO THE FLOORBOARD WHEN IT WAS DEPRESSED AND FAILED TO STOP THE VEHICLE. THE ABS AND BRAKE SYSTEM WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE WHERE THE BRAKE LINES WERE REPLACED DUE TO RUST. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER AND DEALER WERE NOT CONTACTED. THE FAILURE MILEAGE WAS 120,000. *BF BRAKE LINES WERE REPLACED TWICE SAME LOCATION ON THE VEHICLE. CONSUMER IS NOW HAVING PROBLEMS WITH ABS BRAKE LIGHTING ON DASH ( WHEEL SPEED SENSORS ON FRONT TONE RINGS).*JB

Suspension; Wheels

ODI #11231442

Incident: July 17, 2017 · Filed: July 12, 2019

TL* THE CONTACT OWNS A 2002 GMC SIERRA 1500. WHILE DRIVING 30 MPH, THE FRONT OF THE VEHICLE SHOOK AND WOBBLED SO VIOLENTLY THAT IT LEFT THE CONTACT DISORIENTED. THE CONTACT HAD NO CONTROL OVER THE VEHICLE AND HAD TO PULL OVER FOR A WHILE. WHEN THE CONTACT RETUNED TO THE ROAD, THE VEHICLE CONTINUED TO SHAKE. THE FAILURE OCCURRED BETWEEN THE SPEEDS OF 30-45 MPH. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO INSTALLED NEW BEARINGS, WHICH MADE THE FAILURE WORSE. THE VEHICLE WAS TAKEN TO TWO OTHER MECHANICS, BUT EACH REPAIR FAILED. THE MANUFACTURER AND DEALER WERE NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 177,000.

Suspension; Structure; Unknown or Other

ODI #11197051

Incident: April 17, 2019 · Filed: April 17, 2019

161131 MILES FRAME RUSTED REAL BAD BODY LOOKS GREAT FOR THE YEAR I JUST BOUGHT THE TRUCK LOOKED REAL CLEAN INSIDE AND OUT FROM ORIGANAL OWNER PUT IT ON A LIFT AND THE FRAME IS SO RUSTED OUT DID SOME GOOGLEING AND FOUND THAT MOST ALL THESE TRUCKS WERE BUILT TO ROT OUT IN 3 YEARS

Service Brakes, Hydraulic

ODI #11124216

Incident: August 1, 2018 · Filed: September 4, 2018

TL* THE CONTACT OWNS A 2002 GMC SIERRA 1500. WHILE REVERSING THE VEHICLE, THE BRAKE PEDAL BECAME STUCK TO THE FLOORBOARD. THE CONTACT WAS ABLE TO ENGAGE THE EMERGENCY BRAKE TO STOP THE VEHICLE. THE CONTACT INSPECTED THE VEHICLE AND FOUND THAT ALL THE BRAKE LINES WERE CORRODED, WHICH CAUSED THE BRAKE FLUID TO LEAK. THE VEHICLE WAS TOWED TO BOWSER AUTOMOTIVE (132-168 NORTH LEWIS RUN ROAD, WEST MIFFLIN, PA 15236, (412) 469-2100) WHERE IT WAS DIAGNOSED THAT ALL THE BRAKE LINES WERE SEVERELY CORRODED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS 75,000.

Service Brakes

ODI #11105083

Incident: June 26, 2018 · Filed: July 2, 2018

TL* THE CONTACT OWNS A 2002 GMC SIERRA 1500. WHILE DRIVING APPROXIMATELY 45 MPH, THE VEHICLE'S BRAKING ABILITY WAS LOST AND THE BRAKE PEDAL TRAVELED TO THE FLOORBOARD. THE VEHICLE EVENTUALLY CAME TO A STOP AND WAS TOWED TO THE CONTACT'S RESIDENCE. THE VEHICLE WAS NOT TAKEN TO THE DEALER OR AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 158,000.

Exterior Lighting; Unknown or Other; Service Brakes

ODI #11097143

Incident: May 6, 2008 · Filed: May 21, 2018

MY EMERGENCY BRAKE DOESNT WORK...MY HEAD LIGHTS ALWAYS BURN OUT...MY BED LINER IS WHARPED...

Structure; Wheels

ODI #11084433

Incident: April 10, 2018 · Filed: April 10, 2018

SPARE TIRE FELL OFF FROM THE CABLE, UNKNOWN, I ALSO HAD A 2001 GMC YUKON AND THE SAME THING HAPPENED, THIS IS UNSAFE AS IT COULD BECOME DETACHED WHILE MOVING AND NEEDS TO BE RECALLED

Steering

ODI #11043548

Incident: September 1, 2001 · Filed: March 5, 2018

2001 GMC SIERRA 1500. CONSUMER WRITES IN REGARDS TO STEERING COMPONENT FAILURE. *LD THE CONSUMER STATED AMONTH AFTER PURCHASING THE VEHICLE THE STEERING GEAR BEGAN LEAKING. *JS

Other GMC Sierra 1500 model years

Check your 2002 GMC Sierra 1500 VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your GMC Sierra 1500 at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

Check a GMC VIN