NHTSA vehicle safety data
2005 Chevrolet Malibu Recalls, Ratings & Complaints
The 2005 Chevrolet Malibu has 6 NHTSA recall campaigns and 975 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized Chevrolet dealer.
NHTSA recall and complaint data for the 2005 Chevrolet Malibu, plus NCAP crash-test ratings. Recall data is refreshed daily from NHTSA.
2005 Chevrolet Malibu owner complaints
Owners have filed 975 complaints with NHTSA about the 2005 Chevrolet Malibu, describing incidents dated September 13, 2004 to March 10, 2026.
Most-cited components
- Steering 506 complaints
- Electrical System 180 complaints
- Exterior Lighting 153 complaints
- Fuel/Propulsion System 70 complaints
- Service Brakes 70 complaints
- Engine 66 complaints
Of the 975 complaints on file, 46 report a crash and 34 a fire; across all 975 complaints, owners report 55 injuries and 3 deaths (owner-reported, not verified by NHTSA).
Newest complaints
ODI #11723407 · Filed
The contact owns a 2005 Chevrolet Malibu. The contact stated that while driving at an undisclosed speed, the steering wheel became inoperable. There was no warning light illuminated. The contact stated that the failure was related to the U-joint in the steering column, which made the vehicle…
ODI #11704639 · Filed
Power steering failing. As I was driving down the road I got a power steering message and chime. No dash light came on and I lost all ability to turn my vehicles steering wheel. I went to add power steering fluid just to learn that my 2005 Chevy Malibu maxx LS comes equipped with EPS(electric power…
ODI #11700534 · Filed
The steering locked up when the brakes were pressed and the steering wheel was turned to avoid crashing with another car. The result is the crash happened and damage to both cars. Thankfully traffic was only going around 10 mph. If this had happened at high speed my son may have been seriously…
Owner-reported
2005 Chevrolet Malibu mileage at failure
744 of the 975 complaints on file for the 2005 Chevrolet Malibu give the vehicle's mileage when the problem happened.
| Component | Median | Middle half | Based on |
|---|---|---|---|
| Steering | Median 95,000 miles | Middle half 50,000–140,000 miles | Based on 409 complaints |
| Electrical System | Median 105,000 miles | Middle half 60,000–140,000 miles | Based on 118 complaints |
| Exterior Lighting | Median 80,000 miles | Middle half 55,000–105,000 miles | Based on 110 complaints |
| Fuel/Propulsion System | Median 100,000 miles | Middle half 65,000–135,000 miles | Based on 53 complaints |
| Service Brakes | Median 100,000 miles | Middle half 40,000–150,000 miles | Based on 43 complaints |
| Engine | Median 95,000 miles | Middle half 55,000–135,000 miles | Based on 43 complaints |
A component's median is its 50th percentile, and its middle half runs from its 25th to its 75th percentile.
Owners give the mileage themselves, often as a round number, and NHTSA doesn't check it. A complaint that names several components counts under each one, and mileages that can't be right, such as 999,999, or 50 miles on a five-year-old car, are left out.
These figures describe the complaints owners filed. They don't predict when a particular vehicle will have a problem, and vehicles that never had one aren't counted.
Most complaints NHTSA received since May 17, 2021 give no mileage. So that they aren't undercounted, each one received since then that gives a mileage also stands in for those that gave none, which can put a component's median above most of the mileages it is based on.
Mileage from NHTSA's complaints file of October 31, 2026. How these figures are worked out
NHTSA defect investigations
NHTSA's investigations file lists the 2005 Chevrolet Malibu in 1 investigation. A listed model year means only that an investigation names it; it says nothing about any particular vehicle. An open investigation is not a finding that a safety defect exists, and NHTSA can close one without a recall.
- Engineering Analysis EA09-004: Turn Signal Lamps
Closed August 12, 2010
Steering Shaft Inadequate Support of U-Joint
NHTSA #14E044000 · Steering · NHTSA notice
Reported July 21, 2014 · Dorman Products, Inc.
Potentially affected: 7,304 vehicles
Repair completion: 30.35% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)
Owners notified September 8, 2014
Defect description
Dorman Products, Inc. (Dorman) is recalling certain replacement intermediate steering shafts sold under the Dorman, OE Solutions, and Solutions brand names, part numbers 425-167, 2425167, and 7-3074, for installation on 2004-2012 Chevrolet Malibu, 2005-2010 Pontiac G6, and 2007-2009 Saturn Aura vehicles. The affected steering shafts may have a yoke that inadequately supports the u-joint bearing resulting in a premature failure.
Safety consequence
A joint bearing that fails prematurely may cause separation of the u-joint resulting in a complete loss of steering control, increasing the risk of a crash.
Manufacturer remedy
Dorman will notify owners, and dealers will refund the purchase price or replace the steering shafts, free of charge. The recall began in September 2014. Owners may contact Dorman customer service at 1-800-523-2492.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Brake Lights may or may not Randomly Illuminate
NHTSA #14V252000 · Electrical System — Wiring · NHTSA notice
Reported May 14, 2014 · General Motors LLC
Potentially affected: 2,440,524 vehicles
Repair completion: 59.64% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)
Manufacturer campaign 13036 · Owners notified August 18, 2014 · Vehicles built March 30, 2004 – July 29, 2005 (per NHTSA) · Recall influenced by NHTSA's Office of Defects Investigation
Defect description
General Motors LLC (GM) is recalling certain model year 2004-2012 Chevrolet Malibu vehicles manufactured May 16, 2003, through October 11, 2012, 2004-2007 Malibu Maxx vehicles manufactured June 25, 2003, through April 5, 2007, 2005-2010 Pontiac G6 vehicles manufactured May 26, 2004, through January 4, 2010, and 2007-2010 Saturn Aura vehicles manufactured April 24, 2006, through May 26, 2009. In the affected vehicles, increased resistance in the Body Control Module (BCM) connection may result in voltage fluctuations in the Brake Apply Sensor (BAS) circuit. These fluctuations can cause one or more of these conditions: the brake lights to illuminate without the brake pedal being pushed; the brake lights to not illuminate when the pedal is pushed; difficulty disengaging the cruise control; moving the gear shifter out of the 'PARK' position without pushing the brake; and disablement of crash avoidance features such as traction control, electronic stability control, and panic braking assist features.
Safety consequence
Any of the above failure conditions increases the risk of a crash.
Manufacturer remedy
GM will notify owners, and dealers will attach the wiring harness to the BCM with a spacer, apply dielectric lubricant to both the BCM and harness connector and the BAS and harness connector, and will relearn the brake pedal home position, free of charge. The manufacturer distributed an Interim letter to customers on July 14, 2014. The recall began on August 18, 2014. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet), 1-800-762-2737 (Pontiac), 1-800-553-6000 (Saturn). GM's number for this recall is 13036.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Transmission Shift Cable may Fracture/Rollaway
NHTSA #14V224000 · Power Train — Automatic Transmission · NHTSA notice
Reported April 30, 2014 · General Motors LLC
Potentially affected: 1,131,113 vehicles
Repair completion: 53.63% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)
Manufacturer campaign 14152 · Owners notified June 27, 2014 · Vehicles built May 16, 2003 – October 5, 2007 (per NHTSA) · Recall influenced by NHTSA's Office of Defects Investigation
Defect description
General Motors LLC (GM) notified the agency on April 29, 2014, that they are recalling 56,214 model year 2007 and 2008 Saturn Aura vehicles. On May 22, 2014, GM increased the recall to include an additional 1,074,899 model year 2004-2008 Chevrolet Malibu vehicles manufactured from May 16, 2003, through October 5, 2007, model year 2004-2007 Malibu Maxx vehicles manufactured from June 25, 2003, through April 5, 2007, and model year 2005-2008 Pontiac G6 vehicles manufactured from May 26, 2004, through September 28, 2007, and equipped with 4-speed transmissions. The total number vehicles being recalled is now 1,131,113.
Safety consequence
If the transmission shift cable fractures while the vehicle is being driven, the transmission gear selection may not match the indicated gear and the vehicle may move in an unintended or unexpected direction, increasing the risk of a crash. Furthermore, when the driver goes to stop and park the vehicle, despite selecting the PARK position, the transmission may not be in PARK. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Manufacturer remedy
GM will notify owners, and GM dealers will replace the shift cable assembly and mounting bracket, free of charge. The manufacturer has not yet provided a notification schedule. Owners may contact General Motors at 1-800-553-6000. GM's number for this recall is 14152.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Sudden Loss of Electric Power Steering
NHTSA #14V153000 · Steering — Electric Power Assist System · NHTSA notice
Reported March 31, 2014 · General Motors LLC
Potentially affected: 1,373,177 vehicles
Repair completion: 60.08% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)
Manufacturer campaign N140115 · Owners notified July 17, 2014 · Vehicles built March 30, 2004 – July 29, 2005 (per NHTSA) · Recall influenced by NHTSA's Office of Defects Investigation
Defect description
General Motors LLC (GM) is recalling certain model year 2004-2006 and 2008-2009 Chevrolet Malibu, 2004-2006 Malibu Maxx, 2009-2010 HHR (non-turbo), 2010 Cobalt, 2008-2009 Saturn Aura and 2004-2007 Ion, and 2005-2009 Pontiac G6. In the affected vehicles, there may be a sudden loss of electric power steering (EPS) assist that could occur at any time while driving.
Safety consequence
If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.
Manufacturer remedy
GM will notify owners, and dealers will perform one of four bulletins. Parts are not currently available. GM expects to send an interim notification around May 28, 2014. When parts are available, owners will be mailed a second letter to come in to have the applicable bulletin applied. Bulletin 14115 covers model year 2004-2007 Saturn Ion, 2009-2010 Chevrolet HHR and 2010 Chevrolet Cobalts. Dealers will replace the EPS motor. Bulletin 14116 covers model year 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from March 1, 2008, through June 27, 2008. Dealers will replace the torque sensor assembly. Bulletin 14117 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from February 1, 2008, through February 28, 2008. Dealers will replace the torque sensor assembly and EPS motor controller unit. Bulletin 14118 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from October 1, 2007, through January 31, 2008. Dealers will replace the EPS motor controller unit. The recall began on July 17, 2014. Owners may contact Chevrolet at 1-800-630-2438, Saturn at 1-800-553-6000, and Pontiac at 1-800-620-7668. GM's number for this recall is N140115. Note: GM bulletin number 14119 will be implemented for model year 2006-2008 and early production of 2009 Chevrolet HHR (non-turbo) and model year 2003 Saturn ION to provide EPS Motor replacement for the life of the vehicle.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
AFTERMARKET FUEL PUMPS
NHTSA #11E009000 · Fuel System, Gasoline — Delivery — Fuel Pump · NHTSA notice
Reported February 28, 2011 · TI GROUP AUTOMOTIVE SYSTEMS, LLC
Potentially affected: 4,887 vehicles
Owners notified February 22, 2011
Defect description
TI AUTOMOTIVE IS RECALLING CERTAIN FUEL PUMPS, PART NUMBERS TU456 AND TU303, SOLD UNDER VARIOUS BRAND NAMES AS AFTERMARKET AND REPLACEMENT EQUIPMENT FOR THE MOTOR VEHICLES LISTED ABOVE. THE DEFECTIVE FUEL PUMP MAY SEIZE, STOPPING THE FUEL FLOW TO THE ENGINE CREATING A STALLING CONDITION.
Safety consequence
A VEHICLE CRASH COULD OCCUR SHOULD THE ENGINE STALL WHILE IN USE.
Manufacturer remedy
TI AUTOMOTIVE WILL NOTIFY OWNERS OF RECORD AND WILL REPLACE ANY DEFECTIVE FUEL PUMP WITH A NEW OR REWORKED FUEL PUMP FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 22, 2011. OWNERS MAY CONTACT TI AUTOMOTIVE AT 1-866-867-3759 OR LOG ON TO WWW.RECALLRESPONSE.COM.
Notes
THIS RECALL ONLY PERTAINS TO AFTERMARKET AND REPLACEMENT FUEL PUMPS AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON VEHICLES MANUFACTURED BY GENERAL MOTORS.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
FMVSS 108/AFTERMARKET COMBINATION LAMPS
NHTSA #09E012000 · Exterior Lighting · NHTSA notice
Reported April 7, 2009 · SABERSPORT
Potentially affected: 16,270 vehicles
Owners notified May 11, 2009
Defect description
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
Safety consequence
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
Manufacturer remedy
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Notes
THIS RECALL ONLY PERTAINS TO AFTERMARKET REPLACEMENT EQUIPMENT AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON VEHICLES PRODUCED BY THE VEHICLE MANUFACTURER.IN ORDER TO DETERMINE IF YOUR AFTERMARKET LAMP ASSEMBLY IS AFFECTED BY THIS NONCOMPLIANCE, PLEASE REVIEW THE LIST OF MODEL NUMBERS PROVIDED TO US BY SABERSPORT.THE LIST CAN BE FOUND UNDER "DOCUMENT SEARCH" LOCATED AT THE BOTTOM OF YOUR SCREEN.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
Other Chevrolet Malibu model years
Check your 2005 Chevrolet Malibu VIN
Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Chevrolet Malibu at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.
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