NHTSA vehicle safety data

2025 Ford Expedition Recalls, Ratings & Complaints

The 2025 Ford Expedition has 6 NHTSA recall campaigns and 38 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized Ford dealer.

NHTSA recall and complaint data for the 2025 Ford Expedition, plus NCAP crash-test ratings. Recall data is refreshed daily from NHTSA.

2025 Ford Expedition owner complaints

Owners have filed 38 complaints with NHTSA about the 2025 Ford Expedition, describing incidents dated June 22, 2025 to October 16, 2026.

Most-cited components

  • Forward Collision Avoidance 8 complaints
  • Unknown or Other 8 complaints
  • Steering 7 complaints
  • Electrical System 6 complaints
  • Seats 6 complaints
  • Power Train 5 complaints

Of the 38 complaints on file, 4 report a crash and 1 a fire; across all 38 complaints, owners report 2 injuries (owner-reported, not verified by NHTSA).

Newest complaints

  • ODI #11771818 · Filed

    While driving with my two children in the car, the sunroof exploded, causing glass shards to fall through the cover.

  • ODI #11769639 · Filed

    I own a 2025 Ford Expedition MAX Platinum Ultimate. The second-row passenger-side seat has repeatedly failed to latch securely to the floor after being moved/folded. This problem has occurred multiple times. The vehicle has previously been taken to the Ford dealer for the problem, and repairs have…

  • ODI #11766931 · Filed

    2025 ford expedition android auto communication error 11 loops in connect-disconnect sequence continually Stopping/Restarting the engine WHILE DRIVING. Both phone and in vehicle displays screens flashing error screens. Real Clockwork Orange. MAJOR SAFETY ISSUE. Single driver in traffic, Fumbling…

Read all 38 complaints

Exterior Lighting May Fail/FMVSS 108

NHTSA #26V606000 · Exterior Lighting — Headlights · NHTSA notice

Reported September 22, 2026 · Ford Motor Company

Potentially affected: 41,748 vehicles

Completion not yet reported (dataset updated November 3, 2026)

Ford campaign 26C43 · Vehicles built starting June 24, 2025 (per NHTSA) · Recall influenced by NHTSA's Office of Defects Investigation

Defect description

Ford Motor Company (Ford) is recalling certain 2025-2027 Expedition, 2026 F-250 SD, F-350 SD, F-450 SD, and F-550 SD vehicles. The headlight assemblies may contain a contaminated LED chip, which can result in a loss of daytime running lights, parking lights, high beams or low beams. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, "Lamps, Reflective Devices, and Associated Equipment."

Safety consequence

A loss of exterior lighting can reduce visibility, increasing the risk of a crash.

Manufacturer remedy

Dealers will inspect and replace the headlight assemblies, as necessary, free of charge. Owner notification letters are expected to be mailed October 26, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26C43. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning October 26, 2026.

Trailer Lighting and Brakes May Not Function/FMVSS 108

NHTSA #26V104000 · Electrical System — Integrated Trailer Brake Control · NHTSA notice

Reported February 20, 2026 · Ford Motor Company

Potentially affected: 4,381,878 vehicles

Repair completion: 84.12% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Ford campaign 26C10 · Owners notified March 25, 2026 · Recall influenced by NHTSA's Office of Defects Investigation

Defect description

Ford Motor Company (Ford) is recalling certain 2021-2026 F-150, 2022-2026 F-250 SD, F-350 SD, F-450 SD, F-550 SD, Maverick, 2024-2026 Ranger, 2023-2026 F-600 SD, 2022-2027 Lincoln Navigator, Expedition, and 2026 E-Transit vehicles. When towing a trailer, the integrated trailer module (ITRM) may lose communication with the vehicle, possibly causing a loss of brake and turn signal lights, or a loss of brake function. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, " Lamps, Reflective Devices, and Associated Equipment."

Safety consequence

Trailer lights or brakes that do not function can reduce the driver’s ability to control the trailer and decrease the trailers visibility to other road users, increasing the risk of a crash.

Manufacturer remedy

The integrated trailer module software will be updated by a dealer, or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed March 25, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26C10. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning March 17, 2026.

Loss of Power Brake Assist

NHTSA #25V823000 · Service Brakes, Hydraulic — Power Assist — Electric — Control Module · NHTSA notice

Reported December 1, 2025 · Ford Motor Company

Potentially affected: 679 vehicles

Repair completion: 56.26% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Ford campaign 25SD4 · Owners notified February 26, 2026 · Vehicles built June 11, 2025 – October 11, 2025 (per NHTSA)

Defect description

Ford Motor Company (Ford) is recalling certain 2025 Lincoln Navigator, F-150, Expedition, Bronco, and Ranger vehicles. The Electronic Brake Booster (EBB) module may malfunction while driving or when the driver is utilizing an Advanced Driver Assistance System (ADAS) feature, resulting in a loss of power brake assist.

Safety consequence

An unexpected loss of power brake assist while driving can extend stopping distance and increase the risk of a crash. Additionally, a loss of power brake assist while ADAS features are engaged can result in the vehicle not braking as expected, increasing the risk of a crash.

Manufacturer remedy

Dealers will replace the electronic brake booster, free of charge. Owner notification letters were mailed February 26, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25SD4. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on December 3, 2025.

Loss of Power Brake Assist

NHTSA #25V488000 · Service Brakes, Hydraulic — Power Assist — Electric — Control Module — Software · NHTSA notice

Reported July 25, 2025 · Ford Motor Company

Potentially affected: 312,120 vehicles

Repair completion: 93.02% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Ford campaign 25S77 · Owners notified August 22, 2025 · Vehicles built November 8, 2023 – June 9, 2025 (per NHTSA)

Defect description

Ford Motor Company (Ford) is recalling certain 2025 Lincoln Navigator, F-150, Expedition, Bronco, and Ranger vehicles. The Electronic Brake Booster (EBB) module may malfunction while driving or when the driver is utilizing an Advanced Driver Assistance System (ADAS) feature, resulting in a loss of power brake assist.

Safety consequence

An unexpected loss of power brake assist while driving can extend stopping distance and increase the risk of a crash. Additionally, a loss of power brake assist while ADAS features are engaged can result in the vehicle not braking as expected, increasing the risk of a crash.

Manufacturer remedy

The EBB module software will be updated over-the-air (OTA) or by a dealer, free of charge. Owner notification letters were mailed on August 22, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S77.

Air Bags May Deploy with Excessive Force

NHTSA #25V439000 · Air Bags — Frontal · NHTSA notice

Reported June 27, 2025 · Ford Motor Company

Potentially affected: 171 vehicles

Repair completion: 74.85% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Ford campaign 25S51 · Owners notified August 8, 2025 · Vehicles built March 27, 2025 – May 28, 2025 (per NHTSA)

Defect description

Ford Motor Company (Ford) is recalling certain 2025 Navigator and Expedition vehicles. The passenger side air bag may have been manufactured incorrectly, which can cause the air bag to deploy with excessive force during a crash.

Safety consequence

An air bag that deploys with excessive force can increase the risk of injury during a crash.

Manufacturer remedy

Dealers will replace the passenger side air bags, free of charge. Owner notification letters were mailed August 8, 2025. Owners may contact Ford Customer Service at 1-866-436-7332. Ford's number for this recall is 25S51.

Misaligned Engine Oil Plug

NHTSA #25V198000 · Engine and Engine Cooling — Engine — Oil/Lubrication · NHTSA notice

Reported March 28, 2025 · Ford Motor Company

Potentially affected: 4,356 vehicles

Repair completion: 69.56% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Ford campaign 25S30 · Owners notified May 23, 2025 · Vehicles built through February 9, 2025 (per NHTSA) · Recall influenced by NHTSA's Office of Defects Investigation

Defect description

Ford Motor Company (Ford) is recalling certain 2024-2025 F-150, Expedition, and 2024 Lincoln Navigator vehicles equipped with 3.5L GTDI engines. The engine may have a misaligned engine cup plug, which can result in a rapid oil leak.

Safety consequence

A rapid oil leak can result in an engine stall, increasing the risk of a crash. In addition, an oil leak in the presence of an ignition source such as hot engine or exhaust components, can increase the risk of a fire.

Manufacturer remedy

Dealers will inspect the engine cup plug alignment, and replace the plug if necessary, free of charge. Owner notification letters were mailed May 22, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S30.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 888-327-4236 (TTY 888-275-9171) or go to nhtsa.gov.

Other Ford Expedition model years

Check your 2025 Ford Expedition VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Ford Expedition at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

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