NHTSA vehicle safety data
1996 Orion V Recalls & Complaints
The 1996 Orion V has 9 NHTSA recall campaigns on file as of October 21, 2026. try.vin has no NHTSA owner complaints on file for the 1996 Orion V. Recall repairs are usually free at an authorized Orion dealer.
NHTSA recall and complaint data for the 1996 Orion V. Recall data is refreshed daily from NHTSA.
REMOTE THROTTLE CONTROL
NHTSA #10V015000 · Power Train — Clutch Assembly — Pedal/Hand Lever(MOTORCYCLE) · NHTSA notice
Reported January 21, 2010 · DAIMLER BUSES NORTH AMERICA, INC.
Potentially affected: 426 vehicles
Owners notified April 1, 2010 · Vehicles built February 1, 1992 – May 31, 2009 (per NHTSA)
Defect description
DAIMLER BUSES IS RECALLING CERTAIN ORION TRANSIT BUSES EQUIPPED WITH THE MORSE REMOTE THROTTLE CONTROL. THE MORSE REMOTE THROTTLE CONTROL PANEL IS LOCATED IN THE ENGINE COMPARTMENT AND A SWITCH ON IT IS LABELED, "THROTTLE"; "OFF" OR "FRONT" AND "ON" OR "REAR" SELECTING THE ACTIVE ENGINE CONTROL STATION. IF A PERSON OPERATING THE ENGINE FROM THE "REAR" POSITION (AT THE ENGINE) FAILS TO PLACE THE SWITCH IN THE "OFF" OR "FRONT" POSITION AND THE ENGINE RPM WAS SET TO ABOVE IDLE DURING MAINTENANCE FOR EXAMPLE, WHEN THE BUS IS STARTED FROM THE DRIVER'S STATION THE ENGINE COULD CHANGE TO THE HIGHER RPM RESULTING IN UNWANTED ENGINE POWER.
Safety consequence
THE BUS COULD ACCELERATE AT A HIGHER RATE THAN ANTICIPATED INCREASING THE RISK OF A CRASH.
Manufacturer remedy
DAIMLER WILL PROVIDE INSTRUCTIONS TO MODIFY THE WIRING TO THE MORSE THROTTLE CONTROL SWITCH. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 1, 2010. OWNERS MAY CONTACT DAIMLER BUSES AT 1-800-716-7466.
Notes
OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
WHEELCHAIR LIFTS/LIFT-U
NHTSA #07V024000 · Equipment Adaptive/Mobility · NHTSA notice
Reported February 1, 2007 · DAIMLERCHRYSLER COMMERCIAL BUSES NA
Potentially affected: 3,637 vehicles
Owners notified January 1, 2007 · Vehicles built November 1, 1987 – April 30, 1998 (per NHTSA)
Defect description
ON CERTAIN TRANSIT BUSES EQUIPPED WITH LIFT-U WHEELCHAIR LIFTS, IT IS POSSIBLE FOR A PERSON TO WEDGE THEIR FEET UNDER THE SOLID BAR BARRIER LINKAGE.
Safety consequence
WHILE SITTING IN A WHEELCHAIR, A PERSON WITH NO SHOES AND WHO DOES NOT HAVE CONTROL OF THEIR FEET COULD TWIST THEIR FEET AND GET THEM FORCED UNDER THE LINKAGE WHICH COULD RESULT IN AN INJURY.
Manufacturer remedy
DAIMLERCHRYSLER COMMERCIAL IS WORKING WITH LIFT-U TO REPAIR THESE BUSES (PLEASE SEE 06E-093). OWNERS WILL RECEIVE A FREE REPAIR KIT ALONG WITH INSTALLATION INSTRUCTIONS FREE OF CHARGE. OWNERS MAY CONTACT LIFT-U AT 209-838-2400 OR ORION BUS AT 905-403-7807.
Notes
CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.
ORION/FMVSS 217/EMERGENCY WINDOW
NHTSA #04V545000 · Structure · NHTSA notice
Reported November 15, 2004 · ORION BUS INDUSTRIES LTD.
Potentially affected: 2,045 vehicles
Owners notified May 1, 2005 · Vehicles built September 1, 1995 – August 31, 2004 (per NHTSA)
Defect description
CERTAIN TRANSIT BUSES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 217, "BUS EMERGENCY EXITS AND WINDOW RETENTION AND RELEASE." DURING SUBSEQUENT CLOSING OF AN EMERGENCY EXIT THE MOVING WINDOW FRAME INTERFERES WITH THE JAM FRAME STOP LOCATED IN MID SPAN ALONG THE LOWER EDGE OF THE WINDOW FRAME.
Safety consequence
DURING THE USE OF AN EMERGENCY EXIT WINDOW, A WINDOW MAY NOT OPEN AFTER APPLYING THE REQUIRED FORCES ALLOWING A PERSON TO ESCAPE IN THE EVENT OF AN EMERGENCY.
Manufacturer remedy
DEALERS WILL INSTALL TWO ALUMINUM BLOCKS EACH ATTACHED BY TWO SCREWS. THE MOVING WINDOW FRAME WILL NOT INTERFERE WITH THE JAM FRAME STOP. THE RECALL BEGAN MAY 1, 2005. OWNERS SHOULD CONTACT ORION AT 905-403-7832, EXT. 3335.
Notes
CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
ORION/CUMMINS/ECM
NHTSA #04V147000 · Vehicle Speed Control · NHTSA notice
Reported March 23, 2004 · ORION BUS INDUSTRIES LTD.
Potentially affected: 286 vehicles
Vehicles built February 1, 1996 – December 31, 1998 (per NHTSA) · Recall influenced by NHTSA's Office of Defects Investigation
Defect description
ON CERTAIN BUSES EQUIPPED WITH CUMMINS ELECTRONIC CONTROL MODULES ON THE L10G ENGINES, THE ECM DOES NOT HAVE THE ABILITY TO DETECT A THROTTLE FAIL-SAFE ENGINE SHUTDOWN COMMAND. THIS COULD RESULT IN AN UNANTICIPATED, UNCOMMANDED OPEN THROTTLE CONDITION WITHOUT WARNING.
Safety consequence
IF THIS EVENT OCCURS, THE VEHICLE OPERATOR WILL NOT HAVE CONTROL OF THE ENGINE SPEED, POSSIBLY RESULTING IN A VEHICLE CRASH.
Manufacturer remedy
CUMMINS WILL NOTIFY THE CUSTOMERS AND REPLACE THE ECM. OWNERS SHOULD CONTACT CUMMINS AT 1-800-343-7357 OR ORION AT 1-800-658-2871.
Notes
CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
ORION/FMVSS 217/WINDOW HANDLE
NHTSA #03V120000 · Visibility — Glass, Side/Rear · NHTSA notice
Reported March 27, 2003 · ORION BUS INDUSTRIES, INC.
Potentially affected: 4,191 vehicles
Owners notified June 2, 2003 · Vehicles built January 1, 1995 – December 31, 2002 (per NHTSA)
Defect description
CERTAIN TRANSIT BUSES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 217, "BUS EMERGENCY EXITS AND WINDOW RETENTION AND RELEASE." THE HANDLE PULL FORCE EXCEEDS THE 89N FORCE TO RELEASE THE EMERGENCY WINDOW. ADDITIONAL FORCE IS REQUIRED TO RELEASE THE WINDOW.
Safety consequence
IN THE EVENT OF A CRASH, AN OCCUPANT MAY HAVE DIFFICULTY OPENING THE EMERGENCY EXIT WINDOW, INCREASING THE RISK OF PERSONAL INJURY OR DEATH.
Manufacturer remedy
DEALERS WILL REPAIR THESE WINDOWS. OWNER NOTIFICATION BEGAN JUNE 1, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT ORION AT 1-800-492-2116.
Notes
CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
ORION/POWER CABLE ROUTING
NHTSA #98V230000 · Electrical System — Wiring · NHTSA notice
Reported September 17, 1998 · ORION BUS INDUSTRIES, INC.
Potentially affected: 1,068 vehicles
Owners notified April 15, 1998 · Vehicles built June 26, 1995 – April 15, 1998 (per NHTSA) · Recall influenced by NHTSA's Office of Defects Investigation
Defect description
VEHICLE DESCRIPTION: TRANSIT BUSES EQUIPPED WITH ELECTRIC ENGINE STARTERS. THE POWER CABLES ARE ROUTED ACROSS THE BACK OF THE ENGINE AND FASTENED TO THE ENGINE BULKHEAD. THE CABLE MAY NOT BE ADEQUATELY FASTENED, CHAFFING THE CABLE, AND CAUSING AN ELECTRICAL SHORT.
Safety consequence
THIS CONDITION COULD POSSIBLY START A FIRE IN THE ENGINE COMPARTMENT.
Manufacturer remedy
DEALERS REROUTED THE WIRING IN THE ENGINE COMPARTMENT.
Notes
OWNER NOTIFICATION BEGAN APRIL 15, 1998.ALL OWNERS HAVE BEEN NOTIFIED.NO FURTHER ACTION IS REQUIRED ON THIS RECALL.
ORION/MIDLAND GRAU/BRAKE ACTUATOR
NHTSA #98V121001 · Service Brakes, Air — Slack Adjusters · NHTSA notice
Reported April 17, 1998 · ORION BUS INDUSTRIES, INC.
Potentially affected: 20 vehicles
Vehicles built March 28, 1996 – May 15, 1996 (per NHTSA)
Defect description
VEHICLE DESCRIPTION: TRANSIT BUSES EQUIPPED WITH MAXIBRAKE I ACTUATORS, TYPE 20, TYPE 24, TYPE 30, AND TYPE 36. THESE BRAKE ACTUATORS DO NOT HAVE AN OVERSTROKE INDICATOR. THIS DOES NOT COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 121, "AIR BRAKE SYSTEMS."
Safety consequence
THIS CONDITION CAN LEAD TO REDUCED BRAKE OUTPUT IF THE BRAKES OR NOT PROPERLY ADJUSTED OR WHEN IT IS USED WITHOUT AN AUTOMATIC BRAKE ADJUSTING MECHANISM.
Manufacturer remedy
MIDLAND WILL PROVIDE OWNERS WITH A MODIFICATION KIT WHICH WILL MAKE THE BRAKE SYSTEM COMPLIANT.
Notes
MIDLAND IS CONDUCTING THE OWNER NOTIFICATION AND REMEDY CAMPAIGN FOR THIS RECALL.OWNER NOTIFICATION BEGAN DURING APRIL 1998.OWNERS WHO DO NOT RECEIVE THE FREE MODIFICATION KIT WITHIN A REASONABLE TIME SHOULD CONTACT MIDLAND-GRAU AT 1-316-365-6911 OR ORION AT 1-315-768-8101.ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
ORION/CNG SOLENOID VALVES
NHTSA #97V207000 · Fuel System, Other — Storage — Tank Assembly — Filling/Charging · NHTSA notice
Reported November 14, 1997 · ORION BUS INDUSTRIES, INC.
Potentially affected: 211 vehicles
Owners notified November 14, 1997 · Vehicles built November 1, 1996 – November 1, 1997 (per NHTSA)
Defect description
VEHICLE DESCRIPTION: COMPRESSED NATURAL GAS (CNG) POWERED TRANSIT BUSES. THE SOLENOID VALVE OR CHECK VALVE COULD ALLOW CNG TO FLOW WHEN NOT REQUIRED.
Safety consequence
IF AN IGNITION SOURCE WAS PRESENT, THERE IS A POTENTIAL FOR A FIRE AND/OR EXPLOSION.
Manufacturer remedy
PERSONNEL WILL GO TO OWNERS AND REPLACE THE CHANGE OUT OF THE RECALLED SOLENOID VALVES.
Notes
OWNER NOTIFICATION BEGAN NOVEMBER 14, 1997.OWNERS WHO DO NOT HAVE THE FREE REPLACEMENT VALVE INSTALLED WITHIN A REASONABLE TIME SHOULD CONTACT ORION AT 1-315-768-8101.ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-800-424-9393.
ORION/WHEELCHAIR RESTRAINTS
NHTSA #97V002000 · Unknown or Other · NHTSA notice
Reported January 2, 1997 · ORION BUS INDUSTRIES, INC.
Potentially affected: 578 vehicles
Owners notified January 10, 1997 · Vehicles built June 7, 1995 – December 30, 1996 (per NHTSA)
Defect description
THE SUBJECT VEHICLES HAVE THEIR WHEELCHAIR BARRIERS ATTACHED TO THE FLOOR STRUCTURE WITH A BOLT THREADED INTO THE FLOOR STRUCTURE. IN THE CASE OF A FRONTAL CRASH, AT MORE THAN 20 MILES PER HOUR, WITH THE WHEELCHAIR POSITION OCCUPIED, THERE IS A POSSIBLY THAT THE BOLT THREADS TAPPED INTO THE FLOOR STRUCTURE WOULD STRIP ALLOWING MOVEMENT OF THE WHEELCHAIR BARRIER.
Safety consequence
FAILURE OF THE HARDWARE ATTACHMENT WOULD ALLOW MOVEMENT OF THE WHEELCHAIR BARRIER WHICH COULD CAUSE INJURIES, OR DEATH OF THE DISABLED PERSON OR OTHER PASSENGERS.
Manufacturer remedy
THE EXISTING WHEELCHAIR BARRIER LEG MOUNTING BOLTS WILL BE REPLACED WITH NEW BOLTS, WASHERS AND NUTS.
Notes
OWNER NOTIFICATION:OWNER NOTIFICATION WILL BEGIN JANUARY 10, 1997. NOTES:IF YOU DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT ORION AT 1-905-625-9510.ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-800-424-9393.
Other Orion V model years
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