NHTSA vehicle safety data
2004 Ford Cvpi Recalls & Complaints
The 2004 Ford Cvpi has 2 NHTSA recall campaigns and 17 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized Ford dealer.
NHTSA recall and complaint data for the 2004 Ford Cvpi. Recall data is refreshed daily from NHTSA.
2004 Ford Cvpi owner complaints
Owners have filed 17 complaints with NHTSA about the 2004 Ford Cvpi, describing incidents dated June 1, 2005 to August 15, 2010.
Most-cited components
- Wheels 9 complaints
- Electrical System 5 complaints
- Exterior Lighting 4 complaints
- Engine 1 complaint
- Fuel/Propulsion System 1 complaint
- Power Train 1 complaint
Of the 17 complaints on file, 1 reports a fire (owner-reported, not verified by NHTSA).
Newest complaints
ODI #10444385 · Filed
THE HEADLAMPS ON THIS VEHICLE SHUT OFF AFTER LIGHTS HAVE BEEN TURNED ON FOR ABOUT 25 SECONDS AND WILL NOT COME BACK ON, OCCASIONALLY THEY WILL STAY ON AND THEN WILL SHUT OFF WHILE DRIVING. I'VE HAD THIS PROBLEM LOOKED AT BY SEVERAL SHOPS AND HAVE BEEN TOLD THAT THE LCM MODULE IS FAULTY AND THAT IT…
ODI #10366546 · Filed
THE HEADLIGHTS TURN OFF WHEN IN USE, INTERMITTENTLY. THIS HAPPENS EVEN THOUGH THE HEADLIGHT SWITCH IS ON. THIS IS VERY DANGEROUS. THIS PROBLEM DEVELOPED AT ABOUT 106,000 MILES. IT WAS TEMPORARILY CORRECTED BY HAVING THE RELAYS IN THE FORD LCM (LIGHTING CONTROL MODULE) REPLACED WITH A NEW HEADLIGHT…
ODI #10303276 · Filed
LINGERING PROBLEM WITH 2004 FORD CROWN VICTORIA POLICE INTERCEPTOR WHEELS WITH SUSPECTED CRACKS. MEETS ALL SYMPTOMOLOGY. FORD REFUSES TO ADDRESS THE PROBLEM. *TR
NHTSA defect investigations
NHTSA's investigations file lists the 2004 Ford Cvpi in 2 investigations. A listed model year means only that an investigation names it; it says nothing about any particular vehicle. An open investigation is not a finding that a safety defect exists, and NHTSA can close one without a recall.
- Engineering Analysis EA04-034: FRACTURE OF THE STEEL WHEEL RIM
Closed March 8, 2007
- Recall Query RQ04-007: FRACTURE OF THE STEEL WHEEL RIM
Closed December 20, 2004
STEEL WHEELS
NHTSA #07V079000 · Wheels · NHTSA notice
Reported March 6, 2007 · FORD MOTOR COMPANY
Potentially affected: 109,664 vehicles
Ford campaign 07S48 · Owners notified March 15, 2007 · Recall influenced by NHTSA's Office of Defects Investigation
Defect description
ON CERTAIN POLICE VEHICLES EQUIPPED WITH STEEL WHEELS, SOME OF THE WHEELS MAY DEVELOP CRACKS IN THE RIM NEAR THE WELD LINE THAT CONNECTS THE RIM TO THE DISK.
Safety consequence
THE CRACKS CAN ULTIMATELY RESULT IN RAPID AIR LOSS FROM THE TIRE AND COULD AFFECT VEHICLE CONTROL, INCREASING THE RISK OF A CRASH.
Manufacturer remedy
DEALERS WILL INSPECT AND REPLACE THE FOUR ROAD WHEELS AND SPARE WHEEL BASED ON THE WHEEL PART NUMBER. THE RECALL BEGAN ON MARCH 15, 2007. OWNERS SHOULD CONTACT FORD AT 1-800-343-5338.
Notes
FORD RECALL NO. 07S48. CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
DASH OUTER SOUND INSULATOR
NHTSA #05V206000 · Electrical System — Wiring — Interior/Under Dash · NHTSA notice
Reported May 9, 2005 · FORD MOTOR COMPANY
Potentially affected: 132,800 vehicles
Ford campaign 05S32 · Owners notified June 3, 2005 · Vehicles built March 26, 2002 – December 24, 2004 (per NHTSA)
Defect description
ON CERTAIN POLICE INTERCEPTORS (CVPI) AND COMMERCIAL HEAVY DUTY (TAXI) VEHICLES, AT EXTREMELY HIGH OPERATING TEMPERATURES, THE SOUND INSULATING PANEL, LOCATED UNDER THE VEHICLE POSITIONED BETWEEN THE EXHAUST SYSTEM AND THE UNDERBODY, COULD SAG AND POSSIBLY CONTACT THE SURFACE OF THE CATALYTIC CONVERTER.
Safety consequence
IF THIS OCCURS, THE INSULATOR MIGHT EXPERIENCE CHARRING OF THE OUTER LAYER, BURNING ODOR, OR SMOKE WHICH MAY ULTIMATELY RESULT IN A FIRE.
Manufacturer remedy
DEALERS WILL REMOVE THE EXISTING DASH INSULATOR AND INSTALL A REVISED DESIGN INSULATOR PAD FREE OF CHARGE. THE RECALL BEGAN ON JUNE 3, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
Notes
FORD RECALL NO. 05S032. CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.
Other Ford Cvpi model years
Check your 2004 Ford Cvpi VIN
Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Ford Cvpi at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.
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