NHTSA vehicle safety data

2004 Ford Cvpi Recalls & Complaints

The 2004 Ford Cvpi has 2 NHTSA recall campaigns and 17 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized Ford dealer.

NHTSA recall and complaint data for the 2004 Ford Cvpi. Recall data is refreshed daily from NHTSA.

2004 Ford Cvpi owner complaints

Owners have filed 17 complaints with NHTSA about the 2004 Ford Cvpi, describing incidents dated June 1, 2005 to August 15, 2010.

Most-cited components

  • Wheels 9 complaints
  • Electrical System 5 complaints
  • Exterior Lighting 4 complaints
  • Engine 1 complaint
  • Fuel/Propulsion System 1 complaint
  • Power Train 1 complaint

Of the 17 complaints on file, 1 reports a fire (owner-reported, not verified by NHTSA).

Newest complaints

  • ODI #10444385 · Filed

    THE HEADLAMPS ON THIS VEHICLE SHUT OFF AFTER LIGHTS HAVE BEEN TURNED ON FOR ABOUT 25 SECONDS AND WILL NOT COME BACK ON, OCCASIONALLY THEY WILL STAY ON AND THEN WILL SHUT OFF WHILE DRIVING. I'VE HAD THIS PROBLEM LOOKED AT BY SEVERAL SHOPS AND HAVE BEEN TOLD THAT THE LCM MODULE IS FAULTY AND THAT IT…

  • ODI #10366546 · Filed

    THE HEADLIGHTS TURN OFF WHEN IN USE, INTERMITTENTLY. THIS HAPPENS EVEN THOUGH THE HEADLIGHT SWITCH IS ON. THIS IS VERY DANGEROUS. THIS PROBLEM DEVELOPED AT ABOUT 106,000 MILES. IT WAS TEMPORARILY CORRECTED BY HAVING THE RELAYS IN THE FORD LCM (LIGHTING CONTROL MODULE) REPLACED WITH A NEW HEADLIGHT…

  • ODI #10303276 · Filed

    LINGERING PROBLEM WITH 2004 FORD CROWN VICTORIA POLICE INTERCEPTOR WHEELS WITH SUSPECTED CRACKS. MEETS ALL SYMPTOMOLOGY. FORD REFUSES TO ADDRESS THE PROBLEM. *TR

Read all 17 complaints

NHTSA defect investigations

NHTSA's investigations file lists the 2004 Ford Cvpi in 2 investigations. A listed model year means only that an investigation names it; it says nothing about any particular vehicle. An open investigation is not a finding that a safety defect exists, and NHTSA can close one without a recall.

Open and recently closed NHTSA defect investigations

STEEL WHEELS

NHTSA #07V079000 · Wheels · NHTSA notice

Reported March 6, 2007 · FORD MOTOR COMPANY

Potentially affected: 109,664 vehicles

Ford campaign 07S48 · Owners notified March 15, 2007 · Recall influenced by NHTSA's Office of Defects Investigation

Defect description

ON CERTAIN POLICE VEHICLES EQUIPPED WITH STEEL WHEELS, SOME OF THE WHEELS MAY DEVELOP CRACKS IN THE RIM NEAR THE WELD LINE THAT CONNECTS THE RIM TO THE DISK.

Safety consequence

THE CRACKS CAN ULTIMATELY RESULT IN RAPID AIR LOSS FROM THE TIRE AND COULD AFFECT VEHICLE CONTROL, INCREASING THE RISK OF A CRASH.

Manufacturer remedy

DEALERS WILL INSPECT AND REPLACE THE FOUR ROAD WHEELS AND SPARE WHEEL BASED ON THE WHEEL PART NUMBER. THE RECALL BEGAN ON MARCH 15, 2007. OWNERS SHOULD CONTACT FORD AT 1-800-343-5338.

Notes

FORD RECALL NO. 07S48. CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

DASH OUTER SOUND INSULATOR

NHTSA #05V206000 · Electrical System — Wiring — Interior/Under Dash · NHTSA notice

Reported May 9, 2005 · FORD MOTOR COMPANY

Potentially affected: 132,800 vehicles

Ford campaign 05S32 · Owners notified June 3, 2005 · Vehicles built March 26, 2002 – December 24, 2004 (per NHTSA)

Defect description

ON CERTAIN POLICE INTERCEPTORS (CVPI) AND COMMERCIAL HEAVY DUTY (TAXI) VEHICLES, AT EXTREMELY HIGH OPERATING TEMPERATURES, THE SOUND INSULATING PANEL, LOCATED UNDER THE VEHICLE POSITIONED BETWEEN THE EXHAUST SYSTEM AND THE UNDERBODY, COULD SAG AND POSSIBLY CONTACT THE SURFACE OF THE CATALYTIC CONVERTER.

Safety consequence

IF THIS OCCURS, THE INSULATOR MIGHT EXPERIENCE CHARRING OF THE OUTER LAYER, BURNING ODOR, OR SMOKE WHICH MAY ULTIMATELY RESULT IN A FIRE.

Manufacturer remedy

DEALERS WILL REMOVE THE EXISTING DASH INSULATOR AND INSTALL A REVISED DESIGN INSULATOR PAD FREE OF CHARGE. THE RECALL BEGAN ON JUNE 3, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

Notes

FORD RECALL NO. 05S032. CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

Other Ford Cvpi model years

Check your 2004 Ford Cvpi VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Ford Cvpi at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

Check a Ford VIN