NHTSA vehicle safety data

2021 Volvo XC90 Recalls & Complaints

The 2021 Volvo XC90 has 6 NHTSA recall campaigns and 17 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized Volvo dealer.

NHTSA also files the 2021 Volvo XC90 separately as XC90PHEV — 1 recall campaign.

NHTSA recall and complaint data for the 2021 Volvo XC90. Recall data is refreshed daily from NHTSA.

2021 Volvo XC90 owner complaints

Owners have filed 17 complaints with NHTSA about the 2021 Volvo XC90, describing incidents dated October 6, 2020 to July 12, 2025.

Most-cited components

  • Electrical System 5 complaints
  • Service Brakes 4 complaints
  • Engine 3 complaints
  • Unknown or Other 3 complaints
  • Back Over Prevention 2 complaints
  • Forward Collision Avoidance 2 complaints

Newest complaints

  • ODI #11678085 · Filed

    The vehicle’s Start/Stop system began displaying warning messages and malfunctioning prior to the expiration of the factory warranty. The issue first appeared before 50,000 miles and reappeared at 49,997 miles, when a warning was displayed on the dashboard. The vehicle was taken to an authorized…

  • ODI #11646018 · Filed

    I plugged my usb to usb-c charging cable into my iphone 20 seconds after starting the vehicle. I proceeded to exit my driveway when the infotainment screen went completely blank and the same thing to the driver's display 10 seconds later. I drove to the end of my street to a stop light where the car…

  • ODI #11613402 · Filed

    The brakes did not work when the automatic emergency braking turned on. When I pressed the brakes all the way down, the brakes didn’t respond because it was still in automatic mode. I was able to swerve into the next lane to not hit the vehicle in front of me. The automatic emergency braking also…

Read all 17 complaints

NHTSA defect investigations

NHTSA's investigations file lists the 2021 Volvo XC90 in 1 investigation. A listed model year means only that an investigation names it; it says nothing about any particular vehicle. An open investigation is not a finding that a safety defect exists, and NHTSA can close one without a recall.

Open and recently closed NHTSA defect investigations

High-Voltage Battery May Short Circuit

NHTSA #25V179000 · Electrical System — Propulsion System — Traction Battery · NHTSA notice

Reported March 24, 2025 · Volvo Car USA, LLC

Potentially affected: 7,483 vehicles

Repair completion: 86.85% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Volvo campaign R10312 · Owners notified May 14, 2025 · Vehicles built June 17, 2019 – November 29, 2021 (per NHTSA) · Recall influenced by NHTSA's Office of Defects Investigation

Defect description

Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.

Safety consequence

A short circuit in a high-voltage battery increases the risk of a fire.

Manufacturer remedy

Owners are advised not to charge their vehicles until the remedy has been completed. Dealers will inspect and replace the high-voltage battery module as necessary. In addition, dealers will update the software to monitor the battery. All repairs will be performed free of charge. Owner notification letters were mailed May 28, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10312.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 888-327-4236 (TTY 888-275-9171) or go to nhtsa.gov.

Second-Row Seat Belt Buckle Not Tightened Properly

NHTSA #23V827000 · Seat Belts — Critical Fasteners · NHTSA notice

Reported December 7, 2023 · Volvo Car USA, LLC

Potentially affected: 2,911 vehicles

Repair completion: 78.26% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Volvo campaign R10259 · Owners notified January 19, 2024

Defect description

Volvo Car USA, LLC (Volvo Car) is recalling certain 2015-2024 XC90 vehicles. The second-row seat belt buckle and lower belt anchor bolts may not be tightened properly.

Safety consequence

An improperly tightened seat belt buckle may not restrain an occupant as intended, increasing their risk of injury during a crash.

Manufacturer remedy

Dealers will inspect and tighten the second-row seat belt buckle anchorage bolts, as necessary, free of charge. Owner notification letters were mailed January 19, 2024. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10259.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Steering Wheel May Lock Up

NHTSA #23V001000 · Steering · NHTSA notice

Reported January 5, 2023 · Volvo Car USA, LLC

Potentially affected: 74 vehicles

Repair completion: 95.95% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Volvo campaign R10213 · Owners notified January 31, 2023

Defect description

Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can cause a screw to fall into the gearbox housing.

Safety consequence

A screw inside the gearbox housing can cause the steering wheel to lock up and increase the risk of a crash.

Manufacturer remedy

Dealers will replace the steering gear, free of charge. Owner notification letters are expected to be mailed March 1, 2023. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10213.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Rotor and Shaft May Separate Causing a Loss of ABS

NHTSA #21V716000 · Service Brakes, Hydraulic — Antilock/Traction Control/Electronic Limited Slip · NHTSA notice

Reported September 15, 2021 · Volvo Car USA, LLC

Potentially affected: 9 vehicles

Repair completion: 100% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Volvo campaign R10120 · Owners notified October 22, 2021

Defect description

Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 S90L, 2020-2021 XC60, and XC90 vehicles. An improperly welded rotor and shaft may separate within the integrated brake system.

Safety consequence

Separation of the rotor and shaft may cause a reduction in braking assistance and a loss of the Antilock Brake System (ABS) and Electronic Stability Control (ESC), increasing the risk of a crash.

Manufacturer remedy

Dealers will replace the hydraulic unit, free of charge. Owner notification letters were mailed October 22, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10120.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Seat Belt Locking Retractor Malfunction/FMVSS 208

NHTSA #21V682000 · Seat Belts — Rear/Other — Retractor · NHTSA notice

Reported September 1, 2021 · Volvo Car USA, LLC

Potentially affected: 19,149 vehicles

Repair completion: 98.29% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Volvo campaign R10111 · Owners notified October 12, 2021

Defect description

Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."

Safety consequence

An unsecured child restraint system can increase the risk of injury during a crash.

Manufacturer remedy

Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner notification letters were mailed October 13, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10111.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

SRS Control Unit Can Detach

NHTSA #21V001000 · Air Bags — Air Bag/Restraint Control Module · NHTSA notice

Reported January 7, 2021 · Volvo Car USA, LLC

Potentially affected: 2,883 vehicles

Repair completion: 98.82% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Volvo campaign R10068 · Owners notified February 15, 2021

Defect description

Volvo Cars USA, LLC (Volvo Car) is recalling certain 2021 Volvo V60, V60 Cross Country, V90, V90 Cross Country, XC60, and XC90 vehicles. The Supplementary Restraint System (SRS) control unit may not have been properly attached to the car body and may detach during a crash.

Safety consequence

A detached SRS control unit can decrease the performance of occupant protection systems such as air bags, seat belts, and high voltage battery disconnect, increasing the risk of injury during a crash.

Manufacturer remedy

Volvo Car will notify owners, and dealers will inspect and, as necessary, tighten the SRS control unit mounting screws, free of charge. The recall began February 12, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10068.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Other Volvo XC90 model years

Check your 2021 Volvo XC90 VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Volvo XC90 at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

Check a Volvo VIN