NHTSA vehicle safety data

2005 Tiffin Allegro Bay Recalls & Complaints

The 2005 Tiffin Allegro Bay has 5 NHTSA recall campaigns and 3 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized Tiffin dealer.

NHTSA recall and complaint data for the 2005 Tiffin Allegro Bay. Recall data is refreshed daily from NHTSA.

Pre-purchase inspection checklist → Reliability & 5-year cost forecast →

2005 Tiffin Allegro Bay owner complaints

Owners have filed 3 complaints with NHTSA about the 2005 Tiffin Allegro Bay, describing incidents dated June 14, 2005 to June 8, 2010.

Most-cited components

Service Brakes 2 complaints
Steering 1 complaint

Newest complaints

ODI #10339863 · Filed June 24, 2010
ON JUNE 8, 2010, MY WIFE AND I WERE TRAVELING IN OUR 2005 ///TIFFIN(ALLEGRO BAY) MOTORHOME WHEN THE BRAKES OVERHEATED AND WE LOST ALL BRAKES. THIS WAS THE FIRST TIME THAT WE EXPERIENCED BRAKE FAILURE. BERGEY'S GARAGE IN FRANCONIA, PA., TRANSPORTED OUR VEHICLE TO THEIR FACILITY AND REPAIRED THE…
ODI #10289069 · Filed October 20, 2009
TL* THE CONTACT OWNS A 2005 TIFFIN ALLEGRO BAY MOTOR HOME. HE RECEIVED RECALL NOTICE #09V110000( COMPONENT: SERVICE BRAKES, HYDRAULIC) STATING THAT THE DEALERS WILL INSPECT AND REPLACE THE NECESSARY COMPONENTS OF THE ABS SYSTEM; HOWEVER, THE REMEDY WAS NOT AVAILABLE. THE OWNERS WILL BE NOTIFIED BY…
ODI #10126192 · Filed June 22, 2005
DT: CONSUMER STATES THAT WHILE MAKING A LEFT TURN STEERING LOCKED UP. HE THEN DISCONNECTED THE STEERING DEVICE, WHICH WAS LOCATED UNDER THE MOTOR HOME. THIS CAUSED THE STEERING TO FREE UP, AND HE TOOK THE VEHICLE TO THE DEALER, AND THE CONSUMER WAS TOLD THE DEVICE HAD BEEN TAKEN BACK TO BLUE OX…

Read all 3 complaints

NHTSA defect investigations

NHTSA's investigations file lists the 2005 Tiffin Allegro Bay in 1 investigation. A listed model year means only that an investigation names it; it says nothing about any particular vehicle. An open investigation is not a finding that a safety defect exists, and NHTSA can close one without a recall.

Preliminary Evaluation PE05-014: POTENTIAL MOVEMENT OF WASHER/DRYER
Closed April 19, 2005
- Recall 05V-145

Open and recently closed NHTSA defect investigations

OVERHEATED BRAKE CALIPERS/BOSCH/WORKHORSE

NHTSA #09V110000 · Service Brakes, Hydraulic · NHTSA notice

Reported April 3, 2009 · NAVISTAR, INC

Potentially affected: 48,876 vehicles

Manufacturer campaign 50901-C & 51101-C · Owners notified September 16, 2010 · Recall influenced by NHTSA's Office of Defects Investigation

Defect description

NAVISTAR IS RECALLING CERTAIN MODEL YEAR MY 2001-2008 WORKHORSE W20, W21 AND W22 CHASSIS AND CERTAIN MODEL YEAR 2009 THROUGH 2011 MONACO RV ADMIRAL, ARISTA, MONARCH, AND RIPTIDE RECREATIONAL VEHICLES EQUIPPED WITH AXLES THAT INCLUDE BOSCH ZOPS OR ZOHT PIN SLIDE HYDRAULIC DISC BRAKES. WHEN COMBINED WITH OCCASIONAL OR SEASONAL VEHICLE OPERATION MAY EXPERIENCE CALIPERS STICKING IN THE APPLIED POSITION. THIS CAN RESULT IN ABNORMAL HEAT GENERATION AT THE WHEEL END CAUSING BRAKE DRAG. THE DRIVER WOULD NORMALLY HAVE WARNING OF THE BRAKE DRAG IF UNDETECTED BY THE DRIVER.

Safety consequence

THE TEMPERATURE INCREASE AT THE WHEEL END CAN EVENTUALLY LEAD TO SOFT PEDAL CONDITIONS DUE TO BRAKE FLUID BOIL, AND POSSIBLE EXTENDED STOPPING DISTANCE INCREASING THE RISK OF A CRASH.

Manufacturer remedy

WORKHORSE DEALERS WILL REPLACE ALL FOUR BOSCH BRAKE CALIPER ASSEMBLIES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2010. OWNERS MAY CONTACT WORKHORSE AT 1-877-246-7731.

Notes

WORKHORSE RECALL NO. 50901-C AND 51101-C.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .

REFRIGERATOR/DOMETIC

NHTSA #08V509000 · Equipment — Recreational Vehicle/Trailer · NHTSA notice

Reported October 7, 2008 · TIFFIN MOTORHOMES, INC.

Potentially affected: 3,507 vehicles

Owners notified February 24, 2009 · Recall influenced by NHTSA's Office of Defects Investigation

Defect description

TIFFIN IS RECALLING 3,507 MY 2004-2007 ALLEGRO, ALLEGRO BAY AND ALLERO BUS, MY 2004-2005 PHAETON AND MY 2005-2007 ZEPHYR MOTOR HOMES EQUIPPED WITH A TWO-DOOR REFRIGERATOR MANUFACTURED BY THE DOMETIC CORPORATION. THE REFRIGERATOR MAY HAVE A DEFECT IN THE BOILER TUBE. PRESSURIZED COOLANT SOLUTION COULD BE RELEASED INTO AN AREA WHERE AN IGNITION SOURCE (GAS FLAME) IS PRESENT.

Safety consequence

RELEASE OF COOLANT UNDER CERTAIN CONDITIONS COULD IGNITE AND RESULT IN A FIRE.

Manufacturer remedy

TIFFIN WILL BE WORKING WITH DOMETIC IN ORDER TO REPAIR THESE REFRIGERATORS (PLEASE SEE 08E032). DOMETIC WILL REPAIR THESE REFRIGERATORS BY INSTALLING A SECONDARY BURN HOUSING, A THERMAL FUSE, AND A MELT FUSE FREE OF CHARGE. DOMETIC HAS RETAINED STERICYCLE INC. TO MANAGE THIS CAMPAIGN. STERICYCLE WILL ASSIST THE OWNER IN LOCATING DEALERSHIPS OR SERVICE CENTERS AND WILL PROVIDE ASSISTANCE WITH SCHEDULING OF APPOINTMENTS. OWNERS MAY CONTACT DOMETIC/STERICYCLE AT 1-888-446-5157 OR TIFFIN AT 256-356-8661.

Notes

CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

INSTRUMENT CLUSTER/FMVSS 101 & 105/ WORKHORSE

NHTSA #06V142000 · Electrical System · NHTSA notice

Reported April 28, 2006 · TIFFIN MOTORHOMES, INC.

Potentially affected: 1,594 vehicles

Recall influenced by NHTSA's Office of Defects Investigation

Defect description

CERTAIN MOTOR HOMES BUILT ON WORKHORSE CHASSIS AND EQUIPPED WITH ACTIA CORPORATE INSTRUMENT CLUSTERS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 101, CONTROLS AND DISPLAYS, AND NO. 105, HYDRAULIC AND ELECTRIC BRAKE SYSTEMS. IF THE BRAKE FAIL INPUT FALLS BELOW A VOLTAGE OF 1.5V, THE BRAKE FAILURE LAMP AND ALARM WILL BE ACTIVATED. ALSO ACTIVATION OF THE ABS TELLTALE WHEN THE ABS IS NOT PROPERLY FUNCTIONING DOES NOT ALWAYS OCCUR.

Safety consequence

AT NIGHT THE INSTRUMENT CLUSTER LIGHTS MAY FAIL AND THE DRIVER MAY NOT BE ABLE TO SEE THE INSTRUMENT PANEL GAUGES AND THE BRAKE WARNING LIGHT INDICATOR WHICH COULD INCREASING THE RISK OF A CRASH.

Manufacturer remedy

TIFFIN IS WORKING WITH WORKHORSE TO CONTACT THE OWNERS AND REMEDY THIS CAMPAIGN . WORKHORSE WILL REPROGRAM THE INSTRUMENT PANEL CLUSTER FREE OF CHARGE. OWNERS MAY CONTACT WORKHORSE AT 1-877-246-7731 OR TIFFIN AT 1-256-356-0205.

Notes

CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

50 AMP TRANSFER SWITCH/INTELLITEC

NHTSA #05V307000 · Electrical System · NHTSA notice

Reported July 5, 2005 · TIFFIN MOTORHOMES, INC.

Potentially affected: 265 vehicles

Owners notified July 21, 2005 · Vehicles built February 22, 2005 – April 12, 2005 (per NHTSA)

Defect description

ON CERTAIN MOTOR HOMES CONTAINING A 50 AMP TRANSFER SWITCH BUILT BY INTELLITEC, THE MATERIAL USED FOR THE WIRE LUGS WAS CHANGED FROM NICKEL PLATED TO COPPER LUGS. THE COPPER LUGS ARE SOFTER THAN THE NICKEL PLATED AND DO NOT RETAIN THE TORQUE OF THE SCREW THAT CLAMPS THE WIRE CONNECTOR.

Safety consequence

WHEN THE TORQUE IS RELAXED, THE LUGS CAN BECOME LOOSE RESULTING IN EXCESSIVE HEAT WITHIN THE CONNECTED WIRE THAT COULD RESULT IN A FIRE.

Manufacturer remedy

DEALERS WILL REPLACE THE CHANGEOVER BOX. THE RECALL BEGAN ON JULY 21, 2005. OWNERS MAY CONTACT TIFFIN AT 1-256-356-8661.

Notes

CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

WASHER/DRYER MOVEMENT

NHTSA #05V145000 · Equipment — Recreational Vehicle/Trailer · NHTSA notice

Reported April 12, 2005 · TIFFIN MOTORHOMES, INC.

Potentially affected: 867 vehicles

Owners notified January 7, 2005 · Vehicles built April 16, 2004 – December 14, 2004 (per NHTSA) · Recall influenced by NHTSA's Office of Defects Investigation

Defect description

ON CERTAIN RECREATIONAL VEHICLES, THE WASHER/DRYER IN THE REAR OF THE MOTOR HOME CAN MOVE.

Safety consequence

A VEHICLE OCCUPANT COULD BE INJURED IF THE WASHER/DRYER MOVED.

Manufacturer remedy

TIFFIN HAS PROVIDED THE OWNERS WITH A REPAIR KIT AND INSTALLATION INSTRUCTIONS. THE RECALL BEGAN ON JANUARY 7, 2005. OWNERS MAY CONTACT TIFFIN AT 1-256-356-0205.

Notes

CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

try.vin has no NCAP crash-test rating on file for the 2005 Tiffin Allegro Bay. NHTSA rates some vehicles by body style — pickups by cab, vans by roof height — so check nhtsa.gov/ratings.

3 owner complaints have been filed with NHTSA for the 2005 Tiffin Allegro Bay.

Service Brakes, Hydraulic

ODI #10339863

Incident: June 8, 2010 · Filed: June 24, 2010

ON JUNE 8, 2010, MY WIFE AND I WERE TRAVELING IN OUR 2005 ///TIFFIN(ALLEGRO BAY) MOTORHOME WHEN THE BRAKES OVERHEATED AND WE LOST ALL BRAKES. THIS WAS THE FIRST TIME THAT WE EXPERIENCED BRAKE FAILURE. BERGEY'S GARAGE IN FRANCONIA, PA., TRANSPORTED OUR VEHICLE TO THEIR FACILITY AND REPAIRED THE CALIPERS ON BOTH REAR BRAKES PLUS OTHER COLLATERAL DAMAGE. PICTURES WERE TAKEN AND THEY CONTACTED WORKHORSE CUSTOM CHASSIS IN TROY, MI TO FIND OUT WHAT THEY WOULD COVER SINCE A SAFETY RECALL NOTICE 50901 C WAS ISSUED. *TR

Service Brakes, Hydraulic

ODI #10289069

Incident: May 19, 2009 · Filed: October 20, 2009

TL* THE CONTACT OWNS A 2005 TIFFIN ALLEGRO BAY MOTOR HOME. HE RECEIVED RECALL NOTICE #09V110000( COMPONENT: SERVICE BRAKES, HYDRAULIC) STATING THAT THE DEALERS WILL INSPECT AND REPLACE THE NECESSARY COMPONENTS OF THE ABS SYSTEM; HOWEVER, THE REMEDY WAS NOT AVAILABLE. THE OWNERS WILL BE NOTIFIED BY MAIL WHEN PARTS ARE AVAILABLE, AND THEY CAN CONTACT WORKHORSE FOR ASSISTANCE. HE CALLED WORKHORSE AT LEAST SIX TIMES AND WAS REPEATEDLY ADVISED BY A REPRESENTATIVE THAT THEY DO NOT HAVE THE PARTS. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS 16,000.

Steering

ODI #10126192

Incident: June 14, 2005 · Filed: June 22, 2005

DT: CONSUMER STATES THAT WHILE MAKING A LEFT TURN STEERING LOCKED UP. HE THEN DISCONNECTED THE STEERING DEVICE, WHICH WAS LOCATED UNDER THE MOTOR HOME. THIS CAUSED THE STEERING TO FREE UP, AND HE TOOK THE VEHICLE TO THE DEALER, AND THE CONSUMER WAS TOLD THE DEVICE HAD BEEN TAKEN BACK TO BLUE OX . THERE WAS A MACHINING PROBLEM ON A PISTON OR A CYLINDER WHICH CAUSED IT TO SEIZE UP.*AK

Other Tiffin Allegro Bay model years

Check your 2005 Tiffin Allegro Bay VIN

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