NHTSA vehicle safety data
2009 Kenworth T800 Recalls & Complaints
The 2009 Kenworth T800 has 19 NHTSA recall campaigns and 2 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized Kenworth dealer.
NHTSA recall and complaint data for the 2009 Kenworth T800. Recall data is refreshed daily from NHTSA.
2009 Kenworth T800 owner complaints
Owners have filed 2 complaints with NHTSA about the 2009 Kenworth T800, describing incidents dated April 4, 2009 to April 30, 2010.
Most-cited components
- Electrical System 1 complaint
- Unknown or Other 1 complaint
Of the 2 complaints on file, 1 reports a crash (owner-reported, not verified by NHTSA).
Newest complaints
ODI #10328313 · Filed
I-65 SOUTH IMMEDIATELY PAST THE I-265 OFFRAMP. 55MPH ZONE DRIVING A SATURN 4 DOOR COMPACT @ 2250 HOURS IN THE RIGHT LANE. HAD ONE SEMI TAILGAITING BEHIND ME AND ANOTHER TO MY LEFT IN THE MIDDLER LANE. TRUCK FROM JWH TRANSPORT INC., ROME GA (706)234-4434 PULLING TRAIKER # 2325 WAS SPEEDING UP THE…
ODI #10275222 · Filed
A TRACTOR UPDATE PROGRAM WAS INITIATED BY KENWORTH EARLY IN 2009 THAT INVOLVED THE 2008 T-800 TRACTORS. THE UPDATE REQUIRED THE INSTALLATION OF A 150 A "MEGAFUSE" INTO THE MAIN POSITIVE CONDUCTOR SUPPLYING ALL TRACTOR ELECTRICAL POWER (NOT TO THE STARTER MOTOR SOLENOID). SINCE THE "MEGAFUSE" WAS…
NHTSA defect investigations
NHTSA's investigations file lists the 2009 Kenworth T800 in 1 investigation. A listed model year means only that an investigation names it; it says nothing about any particular vehicle. An open investigation is not a finding that a safety defect exists, and NHTSA can close one without a recall.
- Preliminary Evaluation PE10-029: Driveshaft separates from tractor
Closed December 23, 2010
Insufficient Air Volume in Brake System /FMVSS 121
NHTSA #24V145000 · Service Brakes, Air — Supply — Reservoir/Tank · NHTSA notice
Reported February 23, 2024 · PACCAR Incorporated
Potentially affected: 936 vehicles
Repair completion: 24.04% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)
Manufacturer campaign 24KWD · Owners notified August 12, 2024 · Vehicles built starting December 13, 2007 (per NHTSA)
Defect description
PACCAR Incorporated (PACCAR) is recalling certain 2009-2021 Kenworth C500, 2012-2021 Kenworth T440, 2009-2015 Kenworth T660, 2015-2024 Kenworth T680, 2009-2024 Kenworth T800, 2009-2020 Kenworth T370, 2014-2023 Kenworth T880, 2011-2016 Kenworth T470, 2023 Kenworth T480, and 2009-2019 Kenworth W900 vehicles. The air tanks have an insufficient volume of air for the brake system. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake Systems."
Safety consequence
Insufficient air volume can reduce braking performance and increase the risk of a crash.
Manufacturer remedy
Dealers will install the correct volume air tanks, free of charge. Owner notification letters were mailed August 12, 2024. Additional owner notification letters were mailed October 27, 2025. Owners may contact PACCAR customer service at 1-425-828-5888. PACCAR's number for this recall is 24KWD.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Driver not Warned when ABS Offline/FMVSS 121, 136
NHTSA #20V199000 · Electronic Stability Control (ESC) · NHTSA notice
Reported April 6, 2020 · PACCAR Incorporated
Potentially affected: 460,515 vehicles
Repair completion: 33.98% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)
Manufacturer campaign 20pbc AND 20KWB · Owners notified May 26, 2020
Defect description
PACCAR Incorporated (PACCAR) is recalling certain 2008-2019 Peterbilt 330, 335, 337, 340, 348, 365, 367, 384, 386, 387, 388, 389, 567, 579 and 587 vehicles and 2008-2020 Kenworth T170, T270, T370, T660, T680, T800, T880, and W900 vehicles equipped with NAMUX Software. In the event that the Anti-lock Brake System (ABS) loses battery and/or ignition power to the controller, the dash warning light for the ABS may not illuminate to warn the driver of the loss of ABS. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 121, "Air Brake Systems," and 136, "Electronic Stability Control System on Heavy Vehicles."
Safety consequence
If the driver unknowingly operates the vehicle without the ABS functioning, there would be an increased risk of a crash.
Manufacturer remedy
PACCAR will notify owners, and dealers will update the NAMUX software within the cab control module, free of charge. PACCAR issued owners an interim notification on June 4, 2020. The recall began May 26, 2020. Owners may contact Kenworth customer service at 1-425-828-5888 or Peterbilt customer service at 1-940-591-4220. PACCAR's number for this recall is 20pbc AND 20KWB.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Brake Application and Release Timing/FMVSS 121
NHTSA #13V573000 · Service Brakes · NHTSA notice
Reported November 18, 2013 · PACCAR Incorporated
Potentially affected: 18 vehicles
Repair completion: 5.56% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)
Manufacturer campaign 13KWL · Owners notified January 15, 2014 · Vehicles built March 22, 2006 – July 15, 2013 (per NHTSA)
Defect description
PACCAR is recalling certain model year 2007-2014 Kenworth T800 and W900 trucks manufactured March 22, 2006, through July 15, 2013 and equipped with Primaax tridem rear suspensions and a pusher and/or tag axle. The affected trucks have brake chambers that take longer to apply or release the brakes than the required time limit. Thus, these vehicles fail to conform to the requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 121, "Air Brake Systems."
Safety consequence
Brakes that take longer to apply may lengthen the distance needed to stop the truck, increasing the risk of a crash.
Manufacturer remedy
PACCAR will notify owners, and dealers will modify the air brake system, free of charge. The recall began on January 15, 2014. Owners may contact PACCAR at 1-425-468-7400. Kenworth's recall number is 13KWL.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
KENWORTH/PETERBILT/CENTRIFUGAL SPINNER CAP
NHTSA #11V127000 · Fuel System, Other — Storage — Tank Assembly · NHTSA notice
Reported February 23, 2011 · PACCAR INCORPORATED
Potentially affected: 4,664 vehicles
Manufacturer campaign E026R · Owners notified March 4, 2011 · Vehicles built February 19, 2007 – February 23, 2011 (per NHTSA)
Defect description
PACCAR IS RECALLING CERTAIN MODEL YEAR 2008-2012 KENWORTH T2000, T660, T700, T800, AND W900, AS WELL AS MODEL YEAR 2009-2012 PETERBILT 365, 367, 384, 386, 387, 388, 389, AND 587 TRUCKS EQUIPPED WITH PACCAR MX ENGINES. THE OIL MODULE CENTRIFUGAL SPINNER FILTER CAP IN THE PACCAR MX ENGINE MAY BECOME LOOSE, POSSIBLY ALLOWING THE CAP TO COME OFF AND ENGINE OIL TO PARTIALLY DISCHARGE FROM THE OIL MODULE ONTO EXHAUST COMPONENTS.
Safety consequence
THE DISCHARGE OF ENGINE OIL ONTO EXHAUST COMPONENTS WHICH ARE HOT, SUCH AS WHEN THE ENGINE IS UNDER SIGNIFICANT LOAD, MAY CAUSE A FIRE.
Manufacturer remedy
DEALERS WILL RE-TORQUE THE OIL MODULE FILTER CAP AND INSTALL A SECONDARY RETENTION DEVICE ON THE SECONDARY CENTRIFUGAL SPINNER FILTER CAP. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING MARCH 2011. OWNERS MAY CONTACT KENWORTH AT 1-425-828-5440 AND PETERBILT AT 1-940-591-4196.
Notes
OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
KENWORTH/DRIVE AXLE BRAKE ORIENTATION
NHTSA #10V535000 · Service Brakes, Air — Disc — Caliper · NHTSA notice
Reported October 27, 2010 · PACCAR INCORPORATED
Potentially affected: 417 vehicles
Manufacturer campaign 10KWH · Owners notified November 24, 2010 · Vehicles built December 22, 2008 – August 2, 2010 (per NHTSA)
Defect description
PACCAR IS RECALLING CERTAIN MODEL YEAR KENWORTH T660, T700, T800 AND W900 VEHICLES MANUFACTURED FROM DECEMBER 22, 2008, THROUGH AUGUST 2, 2010, AND EQUIPPED WITH AG400L AIR DISC BRAKES. THE AIR DISC BRAKE CALIPER COULD BE INSTALLED ON THE WRONG SIDE OF THE DRIVE AXLE POTENTIALLY CAUSING INTERFERENCE WITH THE SUSPENSION BRACKET AND THE REAR SUSPENSION AS THE OUTERMOST BRAKE PADS WEAR AND THE FLOATING CALIPER MOVES INBOARD.
Safety consequence
AS THIS INTERFERENCE GETS LARGER, THIS COULD EVENTUALLY LEAD TO REDUCED BRAKING PERFORMANCE, INCREASING THE RISK OF A CRASH.
Manufacturer remedy
DEALERS WILL VERIFY THE CORRECT ORIENTATION OF THE BRAKE CALIPER AND PERFORM THE NECESSARY REPAIR FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 24, 2010. OWNERS MAY CONTACT KENWORTH AT 425-828-5440.
Notes
KENWORTH SAFETY RECALL NO. 10KWH.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
KENWORTH/PETERBILT/STEERING SHAFT WELD/TRW
NHTSA #10V308000 · Steering — Column · NHTSA notice
Reported July 2, 2010 · PACCAR INCORPORATED
Potentially affected: 9,697 vehicles
Manufacturer campaign 10KW-F & 0610-D · Owners notified July 30, 2010 · Vehicles built May 14, 2007 – April 20, 2009 (per NHTSA)
Defect description
PACCAR IS RECALLING CERTAIN MODEL YEAR 2008-2010 TRUCKS EQUIPPED WITH TRW STEERING SHAFTS. THE CIRCUMFERENTIAL WELD AROUND THE STEERING SHAFT TUBE THAT WELDS THE SPLINED TUBE TO THE NON-SPLINED TUBE MAY BE MISLOCATED. MISLOCATION OF THE CIRCUMFERENTIAL WELD MAY ALLOW THE SPLINED TUBE AND NON-SPLINED TUBE TO ROTATE RELATIVE TO ONE ANOTHER DURING A LOW SPEED, HIGH TORQUE TURN, POSSIBLY RESULTING IN A SEPARATION OF THE TWO TUBES.
Safety consequence
A SEPARATION OF THE SPLINED AND NON-SPLINED TUBES WOULD CAUSE A LOSS OF STEERING CONTROL AND INCREASE THE RISK OF A VEHICLE CRASH.
Manufacturer remedy
DEALERS WILL INSPECT THE STEERING SHAFT USING A WELD PLACEMENT GAUGE PROVIDED BY TRW. ANY STEERING SHAFT FOUND TO HAVE BEEN WELDED IMPROPERLY WILL BE REPLACED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JULY 30, 2010. OWNERS MAY CONTACT KENWORTH AT 425-828-5440 AND PETERBILT AT 940-591-4196.
Notes
KENWORTH'S RECALL CAMPAIGN NUMBER IS 10KW-F & PETERBILT RECALL NO. 0610-D. OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
INSUFFICIENT AXLE U-BOLT TORQUE ON AIR GLIDE
NHTSA #09V415000 · Power Train — Axle Assembly · NHTSA notice
Reported October 21, 2009 · PACCAR INCORPORATED
Potentially affected: 914 vehicles
Manufacturer campaign 09KWA · Owners notified November 4, 2009 · Vehicles built November 12, 2008 – September 30, 2009 (per NHTSA)
Defect description
KENWORTH IS RECALLING MODEL YEAR 2009 THROUGH 2010 T2000, T800, T660 AND W900 TRUCKS MANUFACTURED BETWEEN NOVEMBER 12, 2008 AND SEPTEMBER 30, 2009. THE AXLE U-BOLTS ATTACHING THE AXLE TO THE SUSPENSION LEAF SPRING ON CERTAIN AG400L REAR SUSPENSIONS MAY HAVE RECEIVED INSUFFICIENT FASTENER TORQUE DURING THE INSTALLATION PROCESS. THE INSUFFICIENT TORQUE MAY ALLOW THE AXLE U-BOLT TO BECOME LOOSE, WHICH MAY CAUSE VIBRATION IN THE REAR SUSPENSION.
Safety consequence
IF MULTIPLE FASTENERS WERE TO BECOME LOOSE, THE REAR AXLE MAY SHIFT RELATIVE TO THE REAR SUSPENSION LEAF SPRING, WHICH CAN RESULT IN LOSS OF CONTROL AND A CRASH.
Manufacturer remedy
DEALERS WILL INSPECT THE AXLE U-BOLTS FOR VISIBLE DEFECTS, INCLUDING BENT AND/OR SMASHED THREADS AND RE-TORQUE THE AXLE U-BOLTS TO FACTORY SPECIFICATIONS. THE RECALL BEGAN ON NOVEMBER 4, 2009. OWNERS MAY CONTACT KENWORTH AT 425-828-5440.
Notes
KENWORTH RECALL NO. 09KWA.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
ELECTRONIC CONTROL MODULE/CUMMINS
NHTSA #09V348000 · Engine and Engine Cooling — Engine — Diesel · NHTSA notice
Reported September 3, 2009 · PACCAR INCORPORATED
Potentially affected: 135 vehicles
Manufacturer campaign 09KW9 & 909-D · Owners notified October 1, 2009 · Vehicles built March 20, 2007 – July 7, 2009 (per NHTSA)
Defect description
PACCAR IS RECALLING MODEL YEAR 2008-2010 KENWORTH T300, T270, AND T370, MODEL YEAR 2009-2010 T800 AND PETERBILT MODEL YEAR 2008-2010 335, 340, AND 367 VEHICLES BUILT ON CUMMINS' DIESEL ENGINE. THE VEHICLES MAY BE DESIGNED WITH A HARD WIRED, DASH-MOUNTED SWITCH THAT ENABLES THE VEHICLE OPERATOR TO INHIBIT AFTERTREATMENT DIESEL PARTICULATE FILTER REGENERATION IN ENVIRONMENTS WHERE THE OPERATOR BELIEVES IT MAY BE UNSAFE FOR ELEVATED EXHAUST TEMPERATURES. DUE TO AN ISSUE WITH THE LOGIC IN THE ECM SOFTWARE IN THESE ENGINES, THE SWITCH MAY NOT FUNCTION CORRECTLY, LEADING THE OPERATOR TO BELIEVE THAT THE SWITCH IS IN "INHIBIT" MODE WHEN IT IS NOT.
Safety consequence
THIS CONDITION WILL PERMIT HOT EXHAUST GASES TO EXIT THE VEHICLE TAILPIPE, INCREASING THE RISK OF MELTING OR BURNING OF NEARBY SURFACES, OR A FIRE.
Manufacturer remedy
PACCAR IS WORKING WITH CUMMINS TO REPAIR THE ENGINES FREE OF CHARGE PLEASE SEE 09E-046. THE SAFETY RECALL BEGAN ON OCTOBER 1, 2009. OWNERS MAY CONTACT CUMMINS AT 1-800-DIESELS (1-800-343-7357).
Notes
KENWORTH RECALL NO. 09KW9 & PETERBILT RECALL NO. 909-D.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
STEERING SHAFT WELD
NHTSA #09V258000 · Steering — Column · NHTSA notice
Reported July 8, 2009 · PACCAR INCORPORATED
Potentially affected: 2,096 vehicles
Manufacturer campaign 09KW8 & 609-C · Owners notified July 31, 2009 · Vehicles built April 21, 2009 – June 12, 2009 (per NHTSA)
Defect description
PACCAR IS RECALLING 2,096 MY 2009 KENWORTH AND PETERBILT VEHICLES EQUIPPED WITH TRW STEERING SHAFTS. MISLOCATION OF A CIRCUMFERENTIAL WELD MAY ALLOW THE SPLINED TUBE AND NON-SPLINED TUBE TO ROTATE RELATIVE TO ONE ANOTHER DURING A LOW SPEED, HIGH TORQUE TURN, POSSIBLY RESULTING IN A SEPARATION OF THE TWO TUBES.
Safety consequence
A SEPARATION OF THE SPLINED AND NON-SPLINED TUBES COULD CAUSE A LOSS OF STEERING CONTROL AND INCREASE THE RISK OF A CRASH.
Manufacturer remedy
DEALERS WILL INSPECT THE STEERING SHAFT USING A WELD PLACEMENT GAUGE AND MISWELDED STEERING SHAFT WILL BE REPLACED FREE OF CHARGE. THE RECALL BEGAN JULY 31, 2009. OWNERS MAY CONTACT KENWORTH AT 1-425-828-5440 AND PETERBILT AT 1-940-591-4196.
Notes
KENWORTH RECALL NO. 09KW8 & PETERBILT RECALL NO. 609-C.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
DRUM BRAKE ASSEMBLIES
NHTSA #09V239000 · Service Brakes, Air · NHTSA notice
Reported June 30, 2009 · PACCAR INCORPORATED
Potentially affected: 3,423 vehicles
Manufacturer campaign 09KW7 · Owners notified July 20, 2009 · Vehicles built April 23, 2003 – September 17, 2008 (per NHTSA)
Defect description
KENWORTH IS RECALLING 3,423 MY 2004-2009 T2000, T800,T600, W900 AND T660 VEHICLES. INCREASED BRAKE EXCITATION IN A CERTAIN VEHICLE CONFIGURATION WHICH INCLUDES BENDIX DRUM BRAKES, WIDE BASE LOW PROFILE SINGLE TIRES, AND AN AG400 OR AG460 REAR SUSPENSION, DUE TO ITS UNIQUE BRAKE CLOCKING AND CAM TUBE LENGTH, CAN CAUSE FATIGUE AND CRACKING TO BRAKE ASSEMBLY COMPONENTS.
Safety consequence
CRACKING CAN CAUSE A COMPLETE FRACTURE OF THE CAM TUBE, WHICH COULD INCREASE STOPPING DISTANCE AND DECREASE PARKING BRAKE HOLD CAPABILITY.
Manufacturer remedy
DEALERS WILL INSPECT THE REAR AXLE BRAKES ASSEMBLY, REPLACE CRACKED REAR AXLE BRAKES ASSEMBLY COMPONENTS WHERE REQUIRED, AND INSTALL CAM TUBE SUPPORT BRACKETS ON ALL REAR AXLE WHEEL ENDS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN OR BEFORE JULY 25, 2009. OWNER MAY CONTACT KENWORTH AT 1-425-828-5440.
Notes
PACCAR RECALL NO. 09KW7.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
STEER AXLE BRAKE SPIDER
NHTSA #09V229000 · Power Train — Axle Assembly · NHTSA notice
Reported June 18, 2009 · PACCAR INCORPORATED
Potentially affected: 9 vehicles
Manufacturer campaign 09KW6 · Owners notified July 17, 2009
Defect description
KENWORTH IS RECALLING 9 MY 2009 T800S VEHICLES EQUIPPED WITH DANA FRONT AXLE. THE BRAKE SPIDER MOUNTING FASTENERS ATTACHING THE BRAKE SPIDER TO THE FRONT STEER AXLE FLANGE MAY HAVE RECEIVED INSUFFICIENT TORQUE DURING THE INSTALLATION PROCESS. THE INSUFFICIENT TORQUE MAY ALLOW THE BRAKE SPIDER FASTENERS AND BRAKE SPIDER TO BECOME LOOSE.
Safety consequence
THIS CAN ALLOW THE FASTENERS TO SHEAR AND FALL EITHER ONTO THE ROADWAY OR INTO THE DRUM BRAKE ASSEMBLY, POTENTIALLY ALLOWING THE BRAKE TO BIND AND CAUSING INCREASED STOPPING DISTANCE AND A CRASH COULD OCCUR.
Manufacturer remedy
DEALERS WILL INSPECT AND REPLACE THE BRAKE SPIDER MOUNTING FASTENERS AND TORQUE THEM PROPERLY, AS WELL AS REVIEW THE BRAKE SPIDER AND STEER AXLE FLANGE HOLES FOR SIGNS OF VIBRATION AND FATIGUE AND REPLACE IF NECESSARY. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE MANUFACTURER HAS NOT YET PROVIDED AN OWNER NOTIFICATION SCHEDULE. OWNER MAY CONTACT KENWORTH AT 1-425-828-5440.
Notes
PACCAR RECALL NO. 09KW6.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
AIR DISC BRAKE CALIPER MOUNTING FASTENERS/BENDIX
NHTSA #09V166000 · Service Brakes, Air — Disc · NHTSA notice
Reported May 19, 2009 · PACCAR INCORPORATED
Potentially affected: 140 vehicles
Manufacturer campaign 09KW3 · Owners notified June 15, 2009 · Vehicles built February 5, 2005 – December 15, 2008 (per NHTSA)
Defect description
PACCAR IS RECALLING 140 MY 2005, 2007-2009 T800, W900, AND T660 TRUCKS. THE CALIPER MOUNTING FASTENERS ATTACHING THE AIR DISC BRAKE CALIPER ASSEMBLY TO THE TORQUE PLATE MAY HAVE RECEIVED INSUFFICIENT TORQUE DURING THE INSTALLATION PROCESS. THE INSUFFICIENT TORQUE MAY ALLOW THE AIR DISC BRAKE CALIPER ASSEMBLY TO BECOME LOOSE AND POSSIBLY SEPARATE FROM THE VEHICLE.
Safety consequence
THIS COULD RESULT IN REDUCED BRAKING CAPACITY AND ALSO A ROAD DEBRIS HAZARD, INCREASING THE RISK OF A CRASH.
Manufacturer remedy
DEALERS WILL INSPECT AIR DISC BRAKE CALIPER ASSEMBLIES AND REPLACE THE CALIPER MOUNTING FASTENERS AND TORQUE PROPERLY. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE MANUFACTURER HAS NOT YET PROVIDED AN OWNER NOTIFICATION SCHEDULE. OWNERS MAY CONTACT KENWORTH AT 1-425-828-5440.
Notes
KENWORTH RECALL NO. 09KW3.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
BRAKE ASSEMBLIES/AIRGLIDE 400 REAR SUSPENSION
NHTSA #08V485000 · Suspension · NHTSA notice
Reported September 24, 2008 · PACCAR INCORPORATED
Potentially affected: 130 vehicles
Manufacturer campaign 08KWB · Owners notified January 26, 2009 · Vehicles built July 7, 2003 – September 11, 2008 (per NHTSA)
Defect description
PACCAR IS RECALLING 130 MY 2004-2009 T2000, T800, T600, W900 AND T660 KENWORTH TRUCKS BUILT WITH AN AG400 REAR SUSPENSION, LONG STROKE BRAKE CHAMBERS, AND WIDE BASE TIRES (SUPER SINGLES). THESE VEHICLES MAY DEVELOP AN INCREASE IN LATERAL AND VERTICAL AXLE MOVEMENT. THIS MOVEMENT MAY CAUSE PART OR PARTS OF THE BRAKE ASSEMBLY (BRAKE CAM TUBE SUPPORT, BRAKE CHAMBER BRACKET, BRAKE CHAMBER, BRAKE SPIDER) TO DEVELOP FATIGUE CRACKS, POSSIBLY RESULTING IN THE FAILURE OF THE PART OR PARTS WITHIN THE BRAKE ASSEMBLY.
Safety consequence
A FAILURE MAY REDUCE VEHICLE BRAKE PERFORMANCE, INCREASING THE RISK OF A CRASH.
Manufacturer remedy
DEALERS WILL INSTALL THE CAM TUBE SUPPORT BRACKETS ON ALL OF THE REAR AXLE WHEEL ENDS. INSPECT THE REAR AXLE BRAKE ASSEMBLY AND REPLACE IT IF CRACKED. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2008. OWNERS MAY CONTACT KENWORTH AT 1-425-828-5440.
Notes
KENWORTH RECALL NO. 08KWB. CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.
DPF BRACKET STRAPS/CATERPILLAR
NHTSA #08V487000 · Engine and Engine Cooling — Engine — Diesel · NHTSA notice
Reported September 23, 2008 · PACCAR INCORPORATED
Potentially affected: 4,883 vehicles
Manufacturer campaign 08KWD 908G · Owners notified September 18, 2008
Defect description
PACCAR IS RECALLING 4,883 MY 2006-2009 KENWORTH T600, T660, T800, W900, T2000 AND MY 2008-2009 PETERBILT 365, 367, 379, 384, 386, 387, 388 AND 389 TRUCKS. INADEQUATE STIFFNESS OF THE DIESEL PARTICULATE FILTER (DPF) BRACKET COULD RESULT IN SEPARATION OF THE DPF FROM THE CHASSIS.
Safety consequence
A VEHICLE CRASH COULD OCCUR IF ANOTHER VEHICLE STRIKES THE DPF ON THE ROADWAY.
Manufacturer remedy
PACCAR IS WORKING WITH CATERPILLAR TO REPAIR THESE VEHICLES (PLEASE SEE 08E041). OWNERS MAY CONTACT CATERPILLAR AT 1-800-447-4986 OR KENWORTH AT 1-425-828-5440 OR PETERBILT AT 1-940-591-4196.
Notes
KENWORTH RECALL NO. 08KWD AND PETERBILT RECALL NO. 908G.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.
CRACKED FUEL PUMP OUTLET PLUG/CATERPILLAR
NHTSA #08V486000 · Engine and Engine Cooling — Engine — Diesel · NHTSA notice
Reported September 22, 2008 · PACCAR INCORPORATED
Potentially affected: 263 vehicles
Manufacturer campaign 08KWC 908H · Owners notified September 5, 2008 · Vehicles built January 8, 2007 – July 14, 2008 (per NHTSA)
Defect description
PACCAR IS RECALLING 263 MY 2008-2009 KENWORTH T800, W900 AND PETERBILT 365 AND 384 TRUCKS EQUIPPED WITH C7 OR C9 CATERPILLAR DIESEL ENGINES. THE FUEL PUMP OUTLET CHECK PLUG MAY BE CRACKED WHICH COULD CAUSE FUEL TO SPRAY AND LEAK.
Safety consequence
FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Manufacturer remedy
PACCAR IS WORKING WITH CATERPILLAR (PLEASE SEE 08E042). CATERPILLAR WILL REPLACE THE FUEL PUMP PLUG FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING SEPTEMBER 2008. OWNERS MAY CONTACT CATERPILLAR AT-1-800-447-4986 OR KENWORTH AT 1-425-828-5440 OR PETERBILT AT 1-940-591-4196.
Notes
KENWORTH RECALL NO. 08KWC AND PETERBILT RECALL NO. 908H.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.
T-14 SERVICE BRAKE CHAMBER/BENDIX
NHTSA #08V431000 · Service Brakes, Air — Disc · NHTSA notice
Reported August 25, 2008 · PACCAR INCORPORATED
Potentially affected: 86 vehicles
Manufacturer campaign 08KWA & 708F · Owners notified August 28, 2008 · Vehicles built May 19, 2008 – June 23, 2008 (per NHTSA)
Defect description
PACCAR IS RECALLING 86 MY 2009 KENWORTH T660, T800, W900, AND PETERBILT 386, 365, AND 388 TRUCKS EQUIPPED WITH BENDIX FRONT AIR DISC BRAKES. THE SIZE 14 SERVICE CHAMBER OF CERTAIN FRONT AIR DISC BRAKES MAY HAVE BEEN CONTAMINATED WITH GREASE BETWEEN THE PISTON HEAD/PLATE AND THE DIAPHRAGM. WHEN BRAKING PRESSURE IS APPLIED, THE GREASE MAY ALLOW THE PISTON HEAD/PLATE TO SLIP OFF CENTER AND CATCH ON THE REDUCING RING OF THE SIZE 14 SERVICE CHAMBER.
Safety consequence
THE CATCHING OF THE PISTON HEAD/PLATE ON THE REDUCING RING MAY LOCK UP THE CORRESPONDING FRONT AIR DISC BRAKE WHICH MAY IMPACT THE OPERATOR'S ABILITY TO STEER OR CONTROL THE VEHICLE.
Manufacturer remedy
DEALERS WILL REPLACE BOTH FRONT AIR DISC BRAKES SIZE 14 SERVICE CHAMBERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 27, 2008. OWNERS MAY CONTACT KENWORTH AT 1-425-828-5440 AND PETERBILT AT 1-940-591-4196.
Notes
KENWORTH RECALL NO. 08KWA AND PETERBILT RECALL NO. 708F.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.
AXLE U-BOLTS/SUSPENSION TORQUE VALUES
NHTSA #08V314000 · Suspension · NHTSA notice
Reported July 14, 2008 · PACCAR INCORPORATED
Potentially affected: 1,189 vehicles
Manufacturer campaign 08KW9 · Owners notified August 12, 2008 · Vehicles built April 1, 2008 – June 16, 2008 (per NHTSA)
Defect description
KENWORTH IS RECALLING 1,189 MY 2009 T2000, T600, T660, T800 AND W900 TRUCKS. THE AXLE U-BOLTS ATTACHING THE AXLE TO THE DRIVE BEAM ON CERTAIN AG380 REAR SUSPENSIONS MAY HAVE RECEIVED INSUFFICIENT FASTENER TORQUE DURING THE INSTALLATION PROCESS.
Safety consequence
THE INSUFFICIENT TORQUE MAY ALLOW THE AXLE U-BOLT TO LOOSEN IF UNDETECTED, COULD IMPACT LONG TERM SUSPENSION PERFORMANCE AND INCREASE THE RISK OF A CRASH.
Manufacturer remedy
DEALERS WILL HAVE THE AXLE U-BOLT ON THE AFFECTED CHASSIS RE-TORQUED TO FACTORY SPECIFICATIONS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 12, 2008. OWNERS MAY CONTACT KENWORTH AT 425-828-5440.
Notes
KENWORTH RECALL NO. 08KW9.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.
DASH CONTROL VALVES/BENDIX MV-3
NHTSA #08V128000 · Parking Brake — Conventional — Air · NHTSA notice
Reported March 21, 2008 · PACCAR INCORPORATED
Potentially affected: 1,043 vehicles
Manufacturer campaign 08KW3 308E · Owners notified April 14, 2008 · Vehicles built January 16, 2008 – February 14, 2008 (per NHTSA)
Defect description
PACCAR IS RECALLING 1,043 MY 2008-2009 KENWORTH C500, T2000,T660, T800 AND W900 TRUCKS EQUIPPED WITH BENDIX MV-3 DASH CONTROL VALVES. THE MOLDED VALVE BODY HAS AN INCORRECT CORE PIN IN THE INJECTION MOLD CAUSING THE VALVE BODY TO BE OVERSIZED IN THE DOUBLE CHECK VALVE AREA. THIS CONDITION CAN ALLOW THE RUBBER DOUBLE CHECK VALVE TO BECOME LODGED IN THE BODY OPENING UNDER CERTAIN CIRCUMSTANCES.
Safety consequence
IF THE DOUBLE CHECK VALVE BECOMES LODGED, IN THE EVENT OF A PRIMARY RESERVOIR FAILURE, AIR PRESSURE CAN LEAK PAST THE LODGED DOUBLE CHECK VALVE THEREBY DEPLETING THE SECONDARY RESERVOIR, CAUSING REDUCED ABILITY FOR MODULATING THE SERVICE EMERGENCY BRAKES. IN SUCH AN EVENT, THE OPERATOR SHOULD OBSERVE AN AIR LEAK, INDICATIONS OF LOW AIR PRESSURE VIA THE PRIMARY AND SECONDARY AIR GAUGES, AND AUDIBLE AND VISUAL LOW AIR PRESSURE WARNING ALARMS. A VEHICLE CRASH IS POSSIBLE IF THESE WARNINGS ARE NOT HEEDED.
Manufacturer remedy
DEALERS WILL REPLACE THE BENDIX MV-3 DASH CONTROL VALVES FREE OF CHARGE. THE RECALL BEGAN ON APRIL 14, 2008. OWNERS MAY CONTACT KENWORTH AT 1-425-828-4196.
Notes
KENWORTH RECALL NO. 08KW3 AND PETERBILT RECALL NO. 308E.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.
PINTLE HOOK ATTACHMENT BOLTS/PREMIER
NHTSA #08V104000 · Trailer Hitches · NHTSA notice
Reported March 10, 2008 · PACCAR INCORPORATED
Potentially affected: 318 vehicles
Manufacturer campaign 08KW4 & 208D · Owners notified April 18, 2008 · Vehicles built June 1, 2006 – January 31, 2008 (per NHTSA)
Defect description
PACCAR IS RECALLING 318 MY 2007-2009 KENWORTH T800, W900, AND PETERBILT 357, 365, 367, 378, 379, 384, 385, 386,388, AND 389 TRUCKS EQUIPPED WITH PREMIER TRAILER HITCH ASSEMBLIES. THE PINTLE HITCH ASSEMBLIES MAY HAVE BEEN MANUFACTURED IN A MANNER RESULTING IN A REDUCTION OF FATIGUE STRENGTH OF THE PIVOT PINS.
Safety consequence
THIS REDUCTION OF FATIGUE STRENGTH COULD CAUSE THE PIVOT PIN TO CRACK AND EVENTUALLY BREAK, CAUSING THE TRAILER TO DETACH FROM THE TRUCK WHILE IN MOTION, WHICH COULD CAUSE A CRASH THAT COULD RESULT IN PERSONAL INJURY OR DEATH.
Manufacturer remedy
DEALERS WILL REPLACE THE POTENTIALLY DEFECTIVE PIVOT PIN FREE OF CHARGE. THE RECALL BEGAN ON APRIL 18, 2008. OWNERS MAY CONTACT KENWORTH AT 1-425-828-5440 OR PETERBILT AT 1-940-591-4196.
Notes
KENWORTH RECALL NO. 08KW4 AND PETERBILT RECALL NO.208D.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.
Other Kenworth T800 model years
Check your 2009 Kenworth T800 VIN
Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Kenworth T800 at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.
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