NHTSA vehicle safety data
2004 International 9200I Recalls & Complaints
The 2004 International 9200I has 6 NHTSA recall campaigns and 1 owner complaint on file as of November 3, 2026. Recall repairs are usually free at an authorized International dealer.
NHTSA recall and complaint data for the 2004 International 9200I. Recall data is refreshed daily from NHTSA.
2004 International 9200I owner complaints
Owners have filed 1 complaint with NHTSA about the 2004 International 9200I, describing incidents dated May 12, 2003.
Most-cited components
- Exterior Lighting 1 complaint
- Structure 1 complaint
Newest complaints
ODI #10073214 · Filed
IN REFERENCE TO THE INTERNATIONAL CONVENTIONAL TRACTORS, THE SIDE CAB MOUNTED TURN SIGNALS ARE OBSCURED FROM THE MIRROR MOUNTING BRACKETS AND ARE NOT VISIBLE TO TRAFFIC APPROACHING THE VEHICLE FROM THE REAR, WHICH MAKES FOR UNSAFE LANE CHANGES ON HIGHWAYS. *NM
Obstructed Back-Up Lights/ FMVSS 108
NHTSA #23V353000 · Exterior Lighting — Back Up Lights · NHTSA notice
Reported May 18, 2023 · Navistar, Inc.
Potentially affected: 32,880 vehicles
Repair completion: 34.18% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)
Manufacturer campaign 23514 · Owners notified May 6, 2024
Defect description
Navistar, Inc. (Navistar) is recalling certain 2000-2003 International 8100, 2001-2003 International 9100i, 2001-2007 International 9400i, 2001-2010 International 9200i, 2002-2007, 2009 International 8500, 2003-2007, 2013 International 9900i, 2003-2018 International 8600, 2004, 2007 International 9900iX, 2008-2018 International ProStar, 2010-2011, 2013, 2016 International LoneStar, 2011-2012, 2016 International 4400, 2017-2024 International LT, 2018-2024 International RH, 2019-2021 International LS, 2019-2024 International MV vehicles. The back-up lights offer low visibility when the vehicle is in reverse and bobtail mode. Also, the vehicles have not been equipped with additional unobstructed back-up lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, "Lamps, Reflective Devices, and Associated Equipment."
Safety consequence
Low visibility or obstructed back up lights may not alert other drivers that the vehicle is backing up, increasing the risk of a crash.
Manufacturer remedy
Dealers will replace the existing rear stop/turn signal lights, free of charge. Owner notification letters were mailed May 06, 2024. Owners may contact Navistar's customer service at 1-800-448-7825. Navistar's number for this recall is 23514.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
P-CLIPS RETAINING THE OIL LINE/OIL LEAK/FIRE
NHTSA #09V386000 · Engine and Engine Cooling · NHTSA notice
Reported October 5, 2009 · NAVISTAR, INC
Potentially affected: 9,527 vehicles
Owners notified October 13, 2009 · Vehicles built April 1, 2003 – December 21, 2007 (per NHTSA)
Defect description
NAVISTAR IS RECALLING CERTAIN MODEL YEAR 2003 THROUGH 2008 HEAVY TRUCKS MANUFACTURED BETWEEN APRIL 1, 2003 AND DECEMBER 21, 2007, EQUIPPED WITH CATERPILLAR C15 ENGINES. THE VARIABLE VALVE ACTUATION (VVA) OIL LINE MAY WEAR AGAINST THE P-CLIPS RETAINING THE OIL LINE, CAUSING AN OIL LEAK.
Safety consequence
AN OIL LEAK COULD RESULT IN A FIRE.
Manufacturer remedy
NAVISTAR IS WORKING WITH CATERPILLAR TO REPAIR THE ENGINES FREE OF CHARGE. PLEASE SEE 09E-020. THE SAFETY RECALL BEGAN ON OCTOBER 23, 2009. OWNERS MAY CONTACT CATERPILLAR AT 1-800-447-4986 OR NAVISTAR AT 1-260-461-1890.
Notes
OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
POSITIVE BATTERY CABLE
NHTSA #05V296000 · Electrical System — 12V/24V/48V Battery — Cables · NHTSA notice
Reported June 24, 2005 · INTERNATIONAL TRUCK & ENGINE CORPORATION
Potentially affected: 49,607 vehicles
International campaign 05514 · Owners notified July 22, 2005 · Vehicles built April 1, 2002 – June 15, 2005 (per NHTSA)
Defect description
ON CERTAIN 4X2 AND 6X4 HEAVY DUTY TRUCKS, THE POSITIVE BATTERY CABLE BETWEEN THE BATTERIES AND THE STARTER MAY RUB AGAINST AN ELECTRICAL GROUND CABLE BETWEEN THE STARTER AND FRAME RAIL.
Safety consequence
THIS CHAFING COULD CAUSE AN ELECTRICAL SHORT AND/OR FIRE.
Manufacturer remedy
DEALERS WILL INSPECT THE VEHICLES TO DETERMINE IF ANY CHAFING HAS OCCURRED BETWEEN POSITIVE AND NEGATIVE CABLES. IF THERE IS NO EVIDENCE OF CHAFING, THEN A SADDLE CLAMP WILL BE INSTALLED TO ENSURE CABLES WILL NOT RUB. IF THERE IS EVIDENCE OF CHAFING, THE DAMAGED CABLES WILL BE REPLACED AND THE SWIVEL SADDLE CLAMP INSTALLED. THE RECALL BEGAN ON AUGUST 22, 2005. OWNERS MAY CONTACT INTERNATIONAL AT 1-800-448-7825.
Notes
INTERNATIONAL RECALL NO. 05514.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.
INTERNATIONAL/COTTER KEYS & SPINDLE NUTS
NHTSA #04V416000 · Suspension · NHTSA notice
Reported August 25, 2004 · INTERNATIONAL TRUCK & ENGINE CORPORATION
Potentially affected: 202 vehicles
International campaign 04516 · Owners notified September 22, 2004 · Vehicles built July 26, 2004 – July 28, 2004 (per NHTSA)
Defect description
ON CERTAIN TRUCKS, THE FRONT, NON-DRIVE AXLE, COTTER KEYS AND SPINDLE NUT RETAINERS WERE NOT INSTALLED. THE COTTER KEY AND SPINDLE NUT RETAINER PREVENT THE SPINDLE NUT FROM LOOSENING AND THUS AID IN WHEEL RETENTION.
Safety consequence
A WHEEL-OFF CONDITION MAY OCCUR WHICH COULD RESULT IN A CRASH.
Manufacturer remedy
DEALERS WILL INSPECT TO DETERMINE IF VEHICLE REQUIRES A RETAINER AND COTTER KEY INSTALLED. THIS RECALL BEGAN ON SEPTEMBER 22, 2004. OWNERS SHOULD CONTACT INTERNATIONAL AT 1-800-448-7825.
Notes
INTERNATIONAL RECALL NO.04516.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
INTERNATIONAL/BRAKE BOLTS
NHTSA #04V415000 · Service Brakes, Air · NHTSA notice
Reported August 25, 2004 · INTERNATIONAL TRUCK & ENGINE CORPORATION
Potentially affected: 238 vehicles
International campaign 04515 · Owners notified September 15, 2004 · Vehicles built July 26, 2004 – July 29, 2004 (per NHTSA)
Defect description
ON CERTAIN TRUCKS, ONLY EIGHT (8) BOLTS WERE INSTALLED IN THE BRAKE GROUP CONNECTION TO THE REAR AXLES. THE BRAKE GROUP, AN ASSEMBLY THAT INCLUDES THE BRAKE SHOES, AIR CHAMBERS, SLACK ADJUSTERS, AND SPIDER, IR NORMALLY ATTACHED TO THE AXLE HOUSING WITH NINE (9) BOLTS.
Safety consequence
THE STRUCTURAL INTEGRITY OF THE BRAKE GROUP IS QUESTIONABLE. THIS MAY RESULT IN THE LOSS OF BRAKING ABILITY ON THE REAR AXLES WITHOUT WARNING, WHICH COULD RESULT IN A CRASH.
Manufacturer remedy
DEALERS WILL INSPECT AND INSTALL THE ADDITIONAL BOLT IF NECESSARY. THIS RECALL BEGAN DURING SEPTEMBER 2004. OWNERS SHOULD CONTACT INTERNATIONAL AT 1-800-448-7825.
Notes
INTERNATIONAL RECALL NO. 04515.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
INTERNATIONAL/ENGINE ELECTRICAL HARNES
NHTSA #04V307000 · Electrical System — Wiring — Front Underhood · NHTSA notice
Reported June 30, 2004 · INTERNATIONAL TRUCK & ENGINE CORPORATION
Potentially affected: 7,610 vehicles
International campaign 04511 · Owners notified September 8, 2004 · Vehicles built June 2, 2002 – January 13, 2004 (per NHTSA)
Defect description
ON CERTAIN HEAVY DUTY TRUCKS, THE ENGINE ELECTRICAL HARNESS CAN CHAFE AGAINST SHARP EDGES ON THE ENGINE.
Safety consequence
SUDDEN ACCELERATION, ACTIVATION OF THE ENGINE COMPRESSION BRAKE, ENGINE SPEED DROPPING TO IDLE, ALTERNATOR OVERLOAD WITH POSSIBLE FIRE, AND A LOSS OF ENGINE ECM POWER RESULTING IN ENGINE SHUTDOWN COULD OCCUR WITHOUT WARNING.
Manufacturer remedy
DEALERS WILL INSPECT THE HARNESS TO DETERMINE IF IT IS DAMAGED. IF DAMAGED, THE ENGINE HARNESS WILL BE REPAIRED. ALL HARNESSES WILL BE RE-ROUTED AND STAND-OFF BRACKETS WILL BE ADDED. THE RECALL BEGAN ON SEPTEMBER 8, 2004. OWNERS CAN CONTACT INTERNATIONAL AT 1-800-448-7825.
Notes
INTERNATIONAL RECALL NO. 04511. CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
Other International 9200I model years
Check your 2004 International 9200I VIN
Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your International 9200I at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.
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