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NHTSA vehicle safety data

2009 Blue Bird Vision Recalls & Complaints

The 2009 Blue Bird Vision has 28 NHTSA recall campaigns and 6 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized Blue Bird dealer.

NHTSA recall and complaint data for the 2009 Blue Bird Vision. Recall data is refreshed daily from NHTSA.

Pre-purchase inspection checklist → Reliability & 5-year cost forecast →

2009 Blue Bird Vision owner complaints

Owners have filed 6 complaints with NHTSA about the 2009 Blue Bird Vision, describing incidents dated January 19, 2009 to December 22, 2010.

Most-cited components

  • Fuel/Propulsion System 2 complaints
  • Engine 1 complaint
  • Structure 1 complaint
  • Vehicle Speed Control 1 complaint
  • Visibility/Wiper 1 complaint

Of the 6 complaints on file, 1 reports a fire (owner-reported, not verified by NHTSA).

Newest complaints

  • ODI #10446420 · Filed

    OF THE SIX THEY OPERATE ALL HAVE FAILED, WITH AN AVERAGE MILEAGE OF 29,000 AND 500 DAYS IN SERVICE FOR THE FIRST FAILURE. SECOND FAILURES HAVE OCCURRED ON TWO OF THE BUSES: BOTH AT ABOUT 300 DAYS AND 19,000 MILES SINCE THE PREVIOUS FAILURE. WHEN THE HOSE FAILS IT IS A MAJOR LEAK AND THE VEHICLES…

  • ODI #10339346 · Filed

    CLARK COUNTY SCHOOL BUS 29429 DEVELOPED A FUEL LEAK AT THE #6 INJECTOR WHILE IN OPERATION. THE FUEL LEAK WAS ATOMIZING FUEL IN THE ENGINE COMPARTMENT. THE BUS IS A 2009 BLUEBIRD VISION SCHOOL BUS EQUIPPED WITH A C7 CATERPILLAR ENGINE. THE CCSD HAS HAD SEVERAL OF THESE UNITS DEVELOP SIMILAR LEAKS…

  • ODI #10302333 · Filed

    HIGH FAILURE RATE FOR HEATER MOTOR BLOWER CAGE FOR SCHOOLBUS STEP WELL. BLOWER CAGE DESTRUCTS. THIS HAPPENS FREQUENTLY. THIS CREATES A SAFETY DEFECT BECAUSE THE HEAT IS NEEDED TO KEEP STEPS FREE OF ICE AND SNOW. THIS HAS HAPPENED MANY TIMES IN THE LAST YEAR AND PARTS ARE NOT ALWAYS AVAILABLE DUE TO…

Read all 6 complaints

NHTSA defect investigations

NHTSA's investigations file lists the 2009 Blue Bird Vision in 4 investigations. A listed model year means only that an investigation names it; it says nothing about any particular vehicle. An open investigation is not a finding that a safety defect exists, and NHTSA can close one without a recall.

Open and recently closed NHTSA defect investigations

Parking Brake may not Hold Vehicle/ FMVSS 105

NHTSA #20V234000 · Parking Brake · NHTSA notice

Reported April 27, 2020 · Blue Bird Body Company

Potentially affected: 2,264 vehicles

Repair completion: 59.84% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Blue Bird campaign R20AO-SB · Owners notified June 9, 2020

Defect description

Blue Bird Body Company (Blue Bird) is recalling certain 2006-2021 Vision and 2007-2013 All American school buses. The floor-mounted parking brake may fail to hold the vehicle stationary on an incline when the vehicle is loaded to its maximum weight, due to an insufficient application force. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 105, "Hydraulic and Electric Brake Systems."

Safety consequence

A parking brake system that is set to an insufficient application force may result in an increased possibility of unintended vehicle movement, which increases the risk of a crash.

Manufacturer remedy

Blue Bird will notify owners, and dealers will inspect the floor mounted park brake application force hand lever assembly and correct the application force, as necessary, free of charge. The recall is expected to begin June 24, 2020. Owners may contact Blue Bird customer service at 478-822-2242. Blue Bird's number for this recall is R20AO-SB.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Parking Brake may not Hold Vehicle/ FMVSS 105

NHTSA #20V235000 · Parking Brake · NHTSA notice

Reported April 27, 2020 · Blue Bird Body Company

Potentially affected: 3 vehicles

Repair completion: 66.67% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Blue Bird campaign R20AO-NSB · Owners notified June 9, 2020

Defect description

Blue Bird Body Company (Blue Bird) is recalling certain 2009-2019 Vision transit buses. The floor-mounted parking brake may fail to hold the vehicle stationary on an incline when the vehicle is loaded to its maximum weight, due to an insufficient application force. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 105 "Hydraulic and Electric Brake Systems."

Safety consequence

A parking brake system that is set to an insufficient application force may result in an increased possibility of unintended vehicle movement, which increases the risk of injury to bystanders.

Manufacturer remedy

Blue Bird will notify owners, and dealers will inspect the floor mounted park brake application force hand lever assembly and adjust the application force, as necessary, free of charge. The recall is expected to begin June 24, 2020. Owners may contact Blue Bird customer service at 478-822-2242. Blue Bird's number for this recall is R20AO-SB.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Seat Barrier Incorrectly Installed/FMVSS 222

NHTSA #20V125000 · Seats — Barriers · NHTSA notice

Reported March 3, 2020 · Blue Bird Body Company

Potentially affected: 2,790 vehicles

Repair completion: 63.5% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Blue Bird campaign R20AM-SB · Owners notified April 22, 2020 · Vehicles built February 28, 2007 – January 18, 2020 (per NHTSA)

Defect description

Blue Bird Body Company (Blue Bird) is recalling certain 2008-2021 Vision and All American school buses. The seat barrier behind the driver seat with an integrated 3-point seat belt may have been installed incorrectly and may be missing the reinforcing bracket. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 222, "School Bus Passenger Seating and Crash Protection."

Safety consequence

In the event of a crash, the seat barrier may not adequately protect the occupant seated behind the seat barrier separating them from the driver seat with integrated 3-point seat belt, increasing the risk of injury.

Manufacturer remedy

Blue Bird will notify owners, and dealers will inspect and properly install the seat barrier including adding reinforcing bracket, as necessary, free of charge. The recall is expected to begin April 23, 2020. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R20AM-SB.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Battery Cable may Overheat and cause a Fire

NHTSA #16V100000 · Electrical System — Starter Assembly · NHTSA notice

Reported February 23, 2016 · Blue Bird Body Company

Potentially affected: 733 vehicles

Repair completion: 48.93% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Blue Bird campaign R16YL-SB · Owners notified March 10, 2016 · Vehicles built May 10, 2007 – March 5, 2008 (per NHTSA)

Defect description

Blue Bird Body Company (Blue Bird) is recalling certain model year 2008-2009 Vision school buses manufactured from May 10, 2007, through March 5, 2008 and equipped with Caterpillar C707 engines. In the affected buses, the positive starter cable may be incorrectly attached to the same Power Distribution Unit (PDU) stud as the battery cable, exposing the smaller battery cable to a higher current draw during cranking.

Safety consequence

Exposure to high current draw may cause the battery cable to overheat, melt the wire insulation and increase the risk of a short circuit and a fire.

Manufacturer remedy

Blue Bird will notify owners, and dealers will relocate the starter cable to the chassis power stud. Any damaged battery cables will be replaced. These repairs will be made free of charge. The recall began on March 10, 2016. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's recall number for this campaign is R16YL-SB.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Battery Cable May Overheat and Cause a Fire

NHTSA #16V101000 · Electrical System — Wiring · NHTSA notice

Reported February 23, 2016 · Blue Bird Body Company

Potentially affected: 2 vehicles

Repair completion: 100% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Blue Bird campaign R16YL-NSB · Owners notified March 10, 2016 · Vehicles built November 27, 2007 – February 18, 2008 (per NHTSA)

Defect description

Blue Bird Body Company (Blue Bird) is recalling certain model year 2009 Vision transit buses manufactured from November 27, 2007, through February 18, 2008, and equipped with Caterpillar C707 engines. In the affected buses, the positive starter cable may be incorrectly attached to the same Power Distribution Unit (PDU) stud as the battery cable, exposing the smaller battery cable to a higher current draw during cranking.

Safety consequence

Exposure to high current draw may cause the battery cable to overheat, melt the wire insulation and increase the risk of a short circuit and a fire.

Manufacturer remedy

Blue Bird will notify owners, and dealers will relocate the starter cable to the chassis power stud. Any damaged battery cables will be replaced. These repairs will be made free of charge. The recall began on March 10, 2016. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's recall number for this campaign is R16YL-NSB.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Wheel Chair Lift Link Arm Pivot Holes

NHTSA #15V731000 · Equipment Adaptive/Mobility · NHTSA notice

Reported November 4, 2015 · Blue Bird Body Company

Potentially affected: 90 vehicles

Blue Bird campaign R15YI-NSB · Owners notified December 1, 2015 · Vehicles built September 9, 2006 – July 13, 2013 (per NHTSA)

Defect description

Blue Bird Body Company (Blue Bird) is recalling certain model year 2007-2015 All American and Vision and 2007-2011 Micro Bird transit buses equipped with certain model S2005, S2010, S5005, S5010, S5505, and S5510 wheelchair lifts manufactured January 1, 2006, to August 25, 2014 by the Ricon Corporation. The affected lifts are equipped with folding link arms that may have pivot holes that are too big, allowing the bearings to move out of position.

Safety consequence

If the bearings move out of position, the stowed platform may have excessive movement resulting in failure of the platform mounting. This failure could cause the wheel chair lift platform to fall out of the vehicle when the doors are opened, increasing the risk of injury for the lift operator.

Manufacturer remedy

Blue Bird will notify owners, and Ricon dealers will inspect the link arms for damage or for displaced bearings. The platform will be inspected for cracks. Any damaged parts will be replaced, free of charge. The recall began on December 1, 2015. Owners may contact Blue Bird customer service at 1-478-822-2242, or Ricon Customer Service at 1-800-322-2884.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Wheel Chair Lift Link Arm Pivot Holes

NHTSA #15V730000 · Equipment Adaptive/Mobility · NHTSA notice

Reported November 4, 2015 · Blue Bird Body Company

Potentially affected: 5,114 vehicles

Blue Bird campaign R15YI-SB · Owners notified December 1, 2015 · Vehicles built February 8, 2006 – August 4, 2014 (per NHTSA)

Defect description

Blue Bird Body Company (Blue Bird) is recalling certain model year 2007-2015 All American, Vision, 2007-2011 Micro Bird, and 2007-2008 Conventional school buses, equipped with certain model S2005, S2010, S5005, S5010, S5505, and S5510 wheelchair lifts manufactured January 1, 2006, to August 25, 2014 by the Ricon Corporation. The affected lifts are equipped with folding link arms that may have pivot holes that are too big, allowing the bearings to move out of position.

Safety consequence

If the bearings move out of position, the stowed platform may have excessive movement resulting in failure of the platform mounting. This failure could cause the wheel chair lift platform to fall out of the vehicle when the doors are opened, increasing the risk of injury for the lift operator.

Manufacturer remedy

Blue Bird will notify owners, and Ricon dealers will inspect the link arms for damage or for displaced bearings. The platform will be inspected for cracks. Any damaged parts will be replaced, free of charge. The recall began on December 1, 2015. Owners may contact Blue Bird customer service at 1-478-822-2242, or Ricon Customer Service at 1-800-322-2884.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Wheelchair Lift - Platform Cracking

NHTSA #14V510000 · Equipment Adaptive/Mobility · NHTSA notice

Reported August 19, 2014 · Blue Bird Body Company

Potentially affected: 5,114 vehicles

Repair completion: 17.69% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Blue Bird campaign R14XN · Owners notified October 1, 2014

Defect description

Blue Bird Body Company (Blue Bird) is recalling certain model year 2007-2015 All American and Vision, 2007-2011 Micro Bird, and 2007-2008 Conventional school buses equipped with certain model S2005, S2010, S5005, S5010, S5505, and S5510 wheelchair lifts manufactured by Ricon Corporation. The platform side plate of the affected wheelchair lifts may crack.

Safety consequence

If the platform side plates crack, the lift platform can separate from the lift and come to rest against the vehicle's lift door. When the doors are opened, the platform may fall out, increasing the risk of injury to the lift operator.

Manufacturer remedy

Blue Bird will notify owners to take buses to a Ricon dealer or service center who will install supplemental platform support bumpers. Any platform that has already started cracking will be replaced, free of charge. The recall began on October 1, 2014. Owners may contact Blue Bird customer service at 1-478-822-2242 or Ricon customer service at 1-800-322-2884. Blue Bird's number for this recall is R14XN.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Wheelchair Lift - Platform Cracking

NHTSA #14V511000 · Equipment Adaptive/Mobility · NHTSA notice

Reported August 19, 2014 · Blue Bird Body Company

Potentially affected: 90 vehicles

Repair completion: 4.44% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Blue Bird campaign R14XN · Owners notified October 1, 2014

Defect description

Blue Bird Body Company (Blue Bird) is recalling certain model year 2007-2015 All American, 2007-2010 Micro Bird, and 2007-2014 Vision non-school buses equipped with certain model S2005, S2010, S5005, S5010, S5505, and S5510 wheelchair lifts manufactured by Ricon Corporation. The platform side plate of the affected wheelchair lifts may crack.

Safety consequence

If the platform side plates crack, the lift platform can separate from the lift and come to rest against the vehicle's lift door. When the doors are opened, the platform may fall out, increasing the risk of injury to the lift operator.

Manufacturer remedy

Blue Bird will notify owners to take buses to a Ricon dealer or service center who will install supplemental platform support bumpers. Any platform that has already started cracking will be replaced, free of charge. The recall began on October 1, 2014. Owners may contact Blue Bird customer service at 1-478-822-2242 or Ricon customer service at 1-800-322-2884. Blue Bird's number for this recall is R14XN.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Window Panel Adhesive Strength/FMVSS 221

NHTSA #13V332000 · Structure · NHTSA notice

Reported July 31, 2013 · Blue Bird Body Company

Potentially affected: 172 vehicles

Blue Bird campaign R13WM · Owners notified August 28, 2013 · Vehicles built March 10, 2006 – June 18, 2013 (per NHTSA)

Defect description

Blue Bird Body Company is recalling certain model year 2007-2014 All American and Vision school buses manufactured March 10, 2006, through June 18, 2013; and equipped with optional transit sliding windows. Joint adhesive may not have been applied at the interior and exterior body window panel joints. Without the adhesive, these vehicles fail to conform to the standards of Federal Motor Vehicle Safety Standard (FMVSS) No. 221, "School Bus Body Joint Strength."

Safety consequence

In the event of a vehicle crash, there is an increased risk that the window panels may separate and fall onto occupants causing injury.

Manufacturer remedy

Blue Bird will notify owners, and dealers will install additional rivets at the window panel joints, free of charge. The recall began on August 28, 2013. Owners may contact Blue Bird at 1-478-825-2021. Blue Bird's recall number is R13WM.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

WHEELCHAIR LIFT/OUTER ROLL STOP LATCHING MECHANISM

NHTSA #12V153000 · Equipment Adaptive/Mobility · NHTSA notice

Reported April 5, 2012 · BLUE BIRD BODY COMPANY

Potentially affected: 125 vehicles

Blue Bird campaign R12TU · Owners notified April 26, 2012 · Vehicles built January 17, 2008 – October 21, 2010 (per NHTSA) · Recall influenced by NHTSA's Office of Defects Investigation

Defect description

BLUE BIRD IS RECALLING CERTAIN MODEL YEAR 2009 THROUGH 2011 ALL AMERICAN, VISION, AND MICRO BIRD SCHOOL BUSES EQUIPPED WITH BRAUN VISTA-2 WHEELCHAIR LIFTS. OVER TIME AND WITH FREQUENT USE, THE ROLL STOP LATCHES ON THE OUTER BARRIER MAY BECOME BENT OR MISALIGNED.

Safety consequence

A WHEELCHAIR OCCUPANT MAY DEFEAT OR RIDE OVER THE INSUFFICIENTLY LATCHED ROLL STOP. IF THIS OCCURS WHEN THE LIFT PLATFORM IS IN AN ELEVATED POSITION, THE WHEELCHAIR’S OCCUPANT COULD FALL AND SUSTAIN INJURY.

Manufacturer remedy

BLUE BIRD WILL NOTIFY OWNERS, AND THE REPAIRS WILL BE PERFORMED BY AUTHORIZED BRAUN DEALERS FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 26, 2012. OWNERS MAY CONTACT BLUE BIRD AT 1-478-822-2242.

Notes

BLUE BIRD'S RECALL CAMPAIGN NUMBER IS R12TU.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .

39" BARRIER/2-PASSENGER SEATS

NHTSA #11V499000 · Seats — Barriers · NHTSA notice

Reported October 14, 2011 · BLUE BIRD BODY COMPANY

Potentially affected: 54 vehicles

Blue Bird campaign R11TQ · Owners notified January 18, 2012 · Vehicles built October 21, 2005 – August 26, 2010 (per NHTSA)

Defect description

BLUE BIRD IS RECALLING CERTAIN MODEL YEAR 2006 THROUGH 2012 ALL AMERICAN, 2006 THROUGH 2011 VISION, AND 2006 CONVENTIONAL SCHOOL BUSES MANUFACTURED BETWEEN SEPTEMBER 19, 2005, AND MAY 3, 2011, EQUIPPED WITH 2-PASSENGER SEATS INSTALLED FORWARD OF THE 39" BARRIER. IN THE EVENT OF A CRASH, THE BARRIER MAY MAKE CONTACT WITH THE 2-PASSENGER SEAT INSTALLED FORWARD OF THE BARRIER. ACCORDINGLY, THESE BUSES FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 222, "SCHOOL BUS PASSENGER SEATING AND CRASH PROTECTION."

Safety consequence

THE SEAT OCCUPANTS MAY BE SERIOUSLY INJURED IN THE EVENT OF A CRASH.

Manufacturer remedy

BLUE BIRD WILL NOTIFY OWNERS, AND DEALERS WILL REPAIR THE BUSES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 18, 2012. OWNERS MAY CONTACT BLUE BIRD AT 1-478-822-2242.

Notes

BLUE BIRD'S RECALL CAMPAIGN NUMBER IS R11TQ.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .

FUEL LINE ROUTING/CHAFING

NHTSA #11V247000 · Fuel System, Gasoline — Delivery — Hoses, Lines/Piping, and Fittings · NHTSA notice

Reported April 22, 2011 · BLUE BIRD BODY COMPANY

Potentially affected: 507 vehicles

Blue Bird campaign R11TB · Owners notified May 25, 2011 · Vehicles built October 7, 2008 – January 19, 2011 (per NHTSA)

Defect description

BLUE BIRD IS RECALLING CERTAIN MODEL YEAR 2009 THROUGH 2012 VISION SCHOOL BUSES MANUFACTURED FROM OCTOBER 7, 2008, THROUGH JANUARY 19, 2011, EQUIPPED WITH AN OPTIONAL FUEL FILTER LOCATED ON THE DRIVER'S CONTROL MODULE. DUE TO ROUTING AND CLAMPING VARIATIONS, THE FUEL LINE ON UNITS EQUIPPED WITH AN OPTIONAL RELOCATED FUEL FILTER MAY CONTACT THE BODY MOUNTED TRANSMISSION COVER AND CHAFE AGAINST THE COVER.

Safety consequence

THIS CONDITION COULD POTENTIALLY RESULT IN A FUEL LEAK AND POSSIBLY RESULT IN A FIRE.

Manufacturer remedy

BLUE BIRD WILL NOTIFY OWNERS AND DEALERS WILL INSPECT FOR CONTACT/RUBBING WITH THE TRANSMISSION COVER. FUEL LINES FOUND TO BE CONTACTING OR RUBBING WILL BE REPOSITIONED. ANY DAMAGED FUEL FILTER HOSES FOUND WILL BE REPLACED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 25, 2011. OWNERS MAY CONTACT BLUE BIRD AT 1-478-822-2242.

Notes

BLUE BIRD'S RECALL CAMPAIGN NUMBER IS R11TB.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .

ABS INDICATOR LIGHT

NHTSA #11V175000 · Electrical System — Instrument Cluster/Panel · NHTSA notice

Reported March 15, 2011 · BLUE BIRD BODY COMPANY

Potentially affected: 61 vehicles

Blue Bird campaign R11SZ · Owners notified June 23, 2011

Defect description

BLUE BIRD IS RECALLING CERTAIN MODEL YEAR 2008 THROUGH 2010 VISION NON SCHOOL BUSES. THE DASH INSTRUMENT PANEL ABS INDICATOR LIGHT DOES NOT ILLUMINATE WHEN THE ABS CIRCUIT IS DISCONNECTED AT THE MAIN ABS MODULE. ACCORDINGLY, THESE BUSES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 105, "HYDRAULIC AND ELECTRIC BRAKE SYSTEMS," AND FMVSS NO. 121, "AIR BRAKE SYSTEMS."

Safety consequence

IN THE EVENT THE ABS CIRCUIT DISCONNECTS FROM THE MAIN ABS MODULE, THE BUS OPERATOR WOULD BE UNAWARE OF THE FAILURE OF THE ABS SYSTEM AND THE ASSOCIATED REDUCED BRAKING FUNCTION, INCREASING THE RISK OF A CRASH.

Manufacturer remedy

BLUE BIRD IS CURRENTLY WORKING WITH STONERIDGE TO PRODUCE SOFTWARE THAT DEALERS CAN USE TO REPROGRAM THE DASH INSTRUMENT PANEL. BLUE BIRD WILL NOTIFY OWNERS ONCE THE SOFTWARE UPDATE BECOMES AVAILABLE. THE AFFECTED BUSES WILL BE REPAIRED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JUNE 23, 2011. OWNERS MAY CONTACT BLUE BIRD AT 1-478-822-2242.

Notes

BLUE BIRD'S RECALL CAMPAIGN NUMBER IS R11SZ.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .

ABS CIRCUIT FAILURE/WARNING LAMP FAILURE

NHTSA #11V174000 · Electrical System — Instrument Cluster/Panel · NHTSA notice

Reported March 15, 2011 · BLUE BIRD BODY COMPANY

Potentially affected: 13,645 vehicles

Blue Bird campaign R11SZ · Owners notified June 23, 2011

Defect description

BLUE BIRD IS RECALLING CERTAIN MODEL YEAR 2007 THROUGH 2011 VISION SCHOOL BUSES. THE DASH INSTRUMENT PANEL ABS INDICATOR LIGHT DOES NOT ILLUMINATE WHEN THE ABS CIRCUIT IS DISCONNECTED AT THE MAIN ABS MODULE. ACCORDINGLY, THESE BUSES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 105, "HYDRAULIC AND ELECTRIC BRAKE SYSTEMS," AND FMVSS NO. 121, "AIR BRAKE SYSTEMS."

Safety consequence

IN THE EVENT THE ABS CIRCUIT DISCONNECTS FROM THE MAIN ABS MODULE, THE BUS OPERATOR WOULD BE UNAWARE OF THE FAILURE OF THE ABS SYSTEM AND THE ASSOCIATED REDUCED BRAKING FUNCTION, INCREASING THE RISK OF A CRASH.

Manufacturer remedy

BLUE BIRD IS CURRENTLY WORKING WITH STONERIDGE TO PRODUCE SOFTWARE THAT DEALERS CAN USE TO REPROGRAM THE DASH INSTRUMENT PANEL. BLUE BIRD WILL NOTIFY OWNERS ONCE THE SOFTWARE UPDATE BECOMES AVAILABLE. THE AFFECTED BUSES WILL BE REPAIRED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JUNE 23, 2011. OWNERS MAY CONTACT BLUE BIRD AT 1-478-822-2242.

Notes

BLUE BIRD'S RECALL CAMPAIGN NUMBER IS R11SZ.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .

FUEL LINE FAILURE

NHTSA #10V290000 · Engine and Engine Cooling · NHTSA notice

Reported June 28, 2010 · BLUE BIRD BODY COMPANY

Potentially affected: 103 vehicles

Blue Bird campaign R10RZ · Owners notified September 9, 2010 · Vehicles built May 17, 2007 – November 13, 2008 (per NHTSA) · Recall influenced by NHTSA's Office of Defects Investigation

Defect description

BLUE BIRD IS RECALLING CERTAIN MODEL YEAR 2008 THROUGH 2010 ALL AMERICAN, VISION, AND EXCEL 102 MODEL NON SCHOOL BUSES MANUFACTURED FROM MAY 17, 2007 THROUGH NOVEMBER 13, 2008, EQUIPPED WITH CATERPILLAR C7 ENGINES. THE #5 AND #6 FUEL LINES MAY CRACK AT THE FASTENING POINT TO THE COMMON FUEL RAIL AND CAUSE A FUEL LEAK.

Safety consequence

A FUEL LEAK, IN THE PRESENCE OF AN IGNITION SOURCE, CAN RESULT IN A VEHICLE FIRE.

Manufacturer remedy

BLUE BIRD IS WORKING WITH CATERPILLAR TO NOTIFY OWNERS AND REPAIRS WILL BE PERFORMED BY AUTHORIZED CATERPILLAR DEALERS FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 9, 2010. OWNERS MAY CONTACT CATERPILLAR TOLL-FREE AT 1-800-447-4986 OR BLUE BIRD AT 1-478-822-2242.

Notes

BLUE BIRD'S RECALL CAMPAIGN NUMBER IS R10RZ.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .

FUEL LINE FAILURE

NHTSA #10V289000 · Engine and Engine Cooling · NHTSA notice

Reported June 28, 2010 · BLUE BIRD BODY COMPANY

Potentially affected: 3,686 vehicles

Blue Bird campaign R10RZ · Owners notified September 9, 2010 · Vehicles built May 23, 2007 – March 9, 2010 (per NHTSA) · Recall influenced by NHTSA's Office of Defects Investigation

Defect description

BLUE BIRD IS RECALLING CERTAIN MODEL YEAR 2008 THROUGH 2010 ALL AMERICAN AND VISION MODEL SCHOOL BUSES MANUFACTURED FROM MAY 23, 2007 THROUGH MARCH 9, 2010, EQUIPPED WITH CATERPILLAR C7 ENGINES. THE #5 AND #6 FUEL LINES MAY CRACK AT THE FASTENING POINT TO THE COMMON FUEL RAIL AND CAUSE A FUEL LEAK.

Safety consequence

A FUEL LEAK, IN THE PRESENCE OF AN IGNITION SOURCE, CAN RESULT IN A VEHICLE FIRE.

Manufacturer remedy

BLUE BIRD IS WORKING WITH CATERPILLER TO NOTIFY OWNERS AND REPAIRS WILL BE PERFORMED BY AUTHORIZED CATERPILLAR DEALERS FREE OF CHARGE. OWNERS MAY CONTACT CATERPILLAR TOLL-FREE AT 1-800-447-4986 OR BLUE BIRD AT 1-478-822-2242.

Notes

BLUE BIRD'S RECALL CAMPAIGN NUMBER IS R10RZ.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .

POWER CABLES/ELECTRICAL SHORT/FIRE

NHTSA #10V169000 · Electrical System · NHTSA notice

Reported April 23, 2010 · BLUE BIRD BODY COMPANY

Potentially affected: 18,821 vehicles

Blue Bird campaign R10RW · Owners notified May 26, 2010 · Vehicles built January 30, 2003 – September 24, 2008 (per NHTSA)

Defect description

BLUE BIRD IS RECALLING CERTAIN MODEL YEAR 2004 THROUGH 2009 VISION SCHOOL BUSES MANUFACTURED FROM JANUARY 30, 2003 THROUGH SEPTEMBER 24, 2008. THE POWER CABLES RUNNING TO THE POWER DISTRIBUTION UNIT STUD AND DRIVER'S CONTROL MODULE STUD MAY HAVE BEEN INSTALLED WITH THE LUG (EYELET) FLAT SIDE UP. WHEN THIS CONDITION EXISTS, VIBRATION MAY WEAR THE INSULATION PERMITTING DIRECT CONTACT BETWEEN THE BARE LUG AND THE PDU OR DCM WHICH COULD CAUSE A DIRECT SHORT IN THE ELECTRICAL SYSTEM.

Safety consequence

THIS CONDITION COULD RESULT IN A FIRE.

Manufacturer remedy

BLUE BIRD WILL NOTIFY OWNERS AND REPAIR THE BUSES AS NECESSARY FREE OF CHARGE. THE SAFETY RECALL BEGAN MAY 26, 2020. OWNERS MAY CONTACT BLUE BIRD AT 1-478-822-2242.

Notes

BLUE BIRD'S RECALL CAMPAIGN NUMBER IS R10RW.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .

POWER CABLES/ELECTRICAL SHORT/FIRE

NHTSA #10V170000 · Electrical System · NHTSA notice

Reported April 23, 2010 · BLUE BIRD BODY COMPANY

Potentially affected: 195 vehicles

Blue Bird campaign R10RW · Owners notified May 26, 2010 · Vehicles built September 19, 2003 – April 2, 2008 (per NHTSA)

Defect description

BLUE BIRD IS RECALLING CERTAIN MODEL YEAR 2004 THROUGH 2009 VISION NON-SCHOOL BUSES MANUFACTURED FROM SEPTEMBER 19, 2003 THROUGH JULY 2, 2008. THE POWER CABLES RUNNING TO THE POWER DISTRIBUTION UNIT STUD AND DRIVER'S CONTROL MODULE STUD MAY HAVE BEEN INSTALLED WITH THE LUG (EYELET) FLAT SIDE UP. WHEN THIS CONDITION EXISTS, VIBRATION MAY WEAR THE INSULATION PERMITTING DIRECT CONTACT BETWEEN THE BARE LUG AND THE PDU OR DCM WHICH COULD CAUSE A DIRECT SHORT IN THE ELECTRICAL SYSTEM.

Safety consequence

THIS CONDITION COULD RESULT IN A FIRE.

Manufacturer remedy

BLUE BIRD WILL NOTIFY OWNERS AND REPAIR THE BUSES AS NECESSARY FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 26, 2020. OWNERS MAY CONTACT BLUE BIRD AT 1-478-822-2242.

Notes

BLUE BIRD'S RECALL CAMPAIGN NUMBER IS R10RW. OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .

LED SCHOOL BUS STOP ARM LIGHTS INOPERATIVE

NHTSA #09V335000 · Other — School Bus Stop Arm Assembly · NHTSA notice

Reported August 25, 2009 · BLUE BIRD BODY COMPANY

Potentially affected: 3,736 vehicles

Blue Bird campaign R09PS · Owners notified September 24, 2009 · Vehicles built April 18, 2008 – February 11, 2009 (per NHTSA)

Defect description

BLUE BIRD IS RECALLING CERTAIN MODEL YEAR 2008 AND 2009 ALL AMERICAN, VISION, AND MICRO BIRD SCHOOL BUSES MANUFACTURED BETWEEN APRIL 18, 2008 AND FEBRUARY 11, 2009, EQUIPPED WITH SPECIALTY MANUFACTURING, INC. (SMI) 000290 LED LIGHT KITS. A CHANGE TO THE WIRE USED IN THE LED LIGHT KITS MAY REDUCE THE EFFECTIVE LIFE OF THE LIGHTS USED ON THE STOP ARMS. THE LIGHTS MAY STOP FUNCTIONING WITHOUT WARNING.

Safety consequence

SHOULD THE LED LIGHTS STOP FUNCTIONING, VISIBILITY OF A STOPPED BUS WOULD BE DECREASED, POSSIBLY ENDANGERING A CHILD OR PEDESTRIAN TO INJURY BY PASSING VEHICLES.

Manufacturer remedy

BLUE BIRD WILL NOTIFY OWNERS AND THE BUSES WILL BE REPAIRED FREE OF CHARGE. REPAIRS WILL BE PERFORMED BY SMI. THE SAFETY RECALL BEGAN ON SEPTEMBER 24, 2009. OWNERS MAY CONTACT SMI WARRANTY SERVICE AT 1-800-951-7867 OR BLUE BIRD AT 1-478-822-2242.

Notes

BLUE BIRD'S RECALL CAMPAIGN NUMBER R09PS.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .

OFFSET LEG BARRIER PADS OR 2/3 SEAT BACK/FMVSS 222

NHTSA #09V328000 · Seats · NHTSA notice

Reported August 13, 2009 · BLUE BIRD BODY COMPANY

Potentially affected: 37,095 vehicles

Blue Bird campaign R09PM · Owners notified September 18, 2009 · Vehicles built July 14, 2003 – May 7, 2009 (per NHTSA)

Defect description

BLUE BIRD IS RECALLING CERTAIN MODEL YEAR 2004 THROUGH 2010 ALL AMERICAN, VISION, MICRO BIRD, AND CONVENTIONAL SCHOOL BUSES MANUFACTURED BETWEEN JANUARY 30, 2003 AND MAY 7, 2009. INCORRECT OFFSET LEG BARRIER PADS OR 2/3 SEAT BACK PADS MAY HAVE BEEN INSTALLED. BUSES WITH INCORRECT PADS INSTALLED FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 222, "SCHOOL BUS PASSENGER SEATING AND CRASH PROTECTION."

Safety consequence

IN THE EVENT OF A CRASH, THERE IS AN INCREASED RISK OF INJURY TO THE SEAT OCCUPANT(S).

Manufacturer remedy

BLUE BIRD WILL NOTIFY OWNERS AND THE BUSES WILL BE REPAIRED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 18, 2009. OWNERS MAY CONTACT BLUE BIRD AT 1-478-822-2242.

Notes

BLUE BIRD'S RECALL CAMPAIGN NUMBER IS R09PM.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .

LOSS OF POWER STEERING ASSIST

NHTSA #09V284000 · Steering — Hydraulic Power Assist System · NHTSA notice

Reported July 23, 2009 · BLUE BIRD BODY COMPANY

Potentially affected: 7,772 vehicles

Blue Bird campaign R09PH · Owners notified August 11, 2009 · Vehicles built March 27, 2007 – June 10, 2009 (per NHTSA) · Recall influenced by NHTSA's Office of Defects Investigation

Defect description

BLUE BIRD IS RECALLING 7,772 MODEL YEAR 2008 THROUGH 2010 VISION SCHOOL BUSES MANUFACTURED FROM MARCH 27, 2007 THROUGH JUNE 10, 2009. THE LID GASKET ON THE POWER STEERING RESERVOIR MAY DETERIORATE AND CONTAMINATE THE POWER STEERING FLUID WHICH COULD RESULT IN A LOSS OF POWER STEERING ASSIST.

Safety consequence

LOSS OF POWER STEERING ASSIST COULD RESULT IN A VEHICLE CRASH.

Manufacturer remedy

BLUE BIRD WILL NOTIFY OWNERS AND REPAIR THE BUSES FREE OF CHARGE. THE SAFETY RECALL CAMPAIGN BEGAN ON AUGUST 11, 2009. OWNERS MAY CONTACT BLUE BIRD AT 1-478-822-2242.

Notes

BLUE BIRD RECALL CAMPAIGN NO. R09PH.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .

34 INCH OFFSET BARRIER

NHTSA #09V251000 · Seats · NHTSA notice

Reported July 6, 2009 · BLUE BIRD BODY COMPANY

Potentially affected: 69 vehicles

Blue Bird campaign R09PJ · Owners notified August 12, 2009 · Vehicles built September 29, 2007 – May 2, 2009 (per NHTSA)

Defect description

BLUE BIRD IS RECALLING 69 MODEL YEAR 2008 THROUGH 2010 MICRO BIRD AND VISION SCHOOL BUSES MANUFACTURED FROM SEPTEMBER 29, 2007 THROUGH MAY 2, 2009, EQUIPPED WITH OPTIONAL 34 INCH OFFSET BARRIER. THE OFFSET LEG OF THE BARRIER FRAME MAY HAVE BEEN LOCATED INCORRECTLY AND INCORRECT PADDING MAY HAVE BEEN INSTALLED ON THE 34 INCH OFFSET BARRIERS WHICH FAILS TO COMPLY WITH THE LEG PROTECTION ZONE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 222, "SCHOOL BUS PASSENGER SEATING AND CRASH PROTECTION."

Safety consequence

VEHICLE OCCUPANTS MAY SUFFER INJURIES IN THE EVENT OF A VEHICLE CRASH.

Manufacturer remedy

BLUE BIRD WILL NOTIFY OWNERS AND REPLACE THE BARRIER PADS WITH A NEW DESIGNED PAD FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 12, 2009. OWNERS MAY CONTACT BLUE BIRD AT 1-478-822-2242.

Notes

BLUE BIRD'S RECALL CAMPAIGN NO. R09PJ.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .

POWER STEERING RETURN HOSE LEAK

NHTSA #09V214000 · Steering — Hydraulic Power Assist System · NHTSA notice

Reported June 11, 2009 · BLUE BIRD BODY COMPANY

Potentially affected: 377 vehicles

Blue Bird campaign R09PG · Owners notified July 30, 2009 · Vehicles built May 13, 2008 – May 17, 2009 (per NHTSA)

Defect description

BLUE BIRD IS RECALLING 377 MODEL YEAR 2009 AND 2010 VISION CONVENTIONAL SCHOOL BUSES MANUFACTURED FROM MAY 13, 2008 THROUGH MAY 17, 2009, EQUIPPED WITH PROPANE ENGINES. THE POWER STEERING RETURN HOSE MAY LEAK AND/OR FAIL RESULTING IN LOSS OF HYDRAULIC STEERING ASSIST.

Safety consequence

LOSS OF POWER STEERING ASSIST COULD RESULT IN A VEHICLE CRASH.

Manufacturer remedy

BLUE BIRD WILL NOTIFY OWNERS AND REPAIR THE BUSES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JULY 30, 2009. OWNERS MAY CONTACT BLUE BIRD AT 1-478-422-2242.

Notes

BLUE BIRD'S RECALL CAMPAIGN NO. R09PG.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .

FAN CLUTCH BOLTS AND SPACERS

NHTSA #09V075000 · Engine and Engine Cooling — Cooling System — Fan · NHTSA notice

Reported March 9, 2009 · BLUE BIRD BODY COMPANY

Potentially affected: 3,419 vehicles

Blue Bird campaign R09PD · Owners notified April 7, 2009 · Vehicles built January 18, 2007 – October 29, 2008 (per NHTSA) · Recall influenced by NHTSA's Office of Defects Investigation

Defect description

BLUE BIRD IS RECALLING 3,419 MY 2008 AND 2009 VISION CONVENTIONAL SCHOOL BUSES MANUFACTURED FROM JANUARY 18, 2007 THROUGH OCTOBER 29, 2008, EQUIPPED WITH CATERPILLAR C7 AND C7 07 ENGINES. INCORRECT BOLTS AND/OR SPACERS MAY HAVE BEEN INSTALLED TO ATTACH THE FAN BLADE TO THE FAN CLUTCH.

Safety consequence

AS A RESULT, THE FAN BLADE MAY SEPARATE FROM THE CLUTCH AND POTENTIALLY CAUSE PROPERTY DAMAGE OR PERSONAL INJURY TO PERSONS IN OR NEAR THE FRONT OF THE BUS. THE VEHICLE SHOULD NOT BE SERVICED WITH THE HOOD OPEN AND THE ENGINE RUNNING UNTIL THE BOLTS/SPACERS HAVE BEEN INSPECTED AND, IF NEEDED, REPLACED.

Manufacturer remedy

BLUE BIRD WILL NOTIFY OWNERS AND DEALERS WILL REPAIR THE BUSES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 7, 2009. OWNERS MAY CONTACT BLUE BIRD AT 1-478-822-2242.

Notes

BLUE BIRD'S RECALL NUMBER R09PD.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .

HYDRAULIC BRAKE HOSE CHAFFING

NHTSA #08V312000 · Service Brakes, Hydraulic · NHTSA notice

Reported July 11, 2008 · BLUE BIRD BODY COMPANY

Potentially affected: 5,422 vehicles

Blue Bird campaign R08NB · Owners notified August 8, 2008 · Vehicles built January 11, 2004 – April 22, 2008 (per NHTSA) · Recall influenced by NHTSA's Office of Defects Investigation

Defect description

THE HYDRAULIC BRAKE HOSES FROM THE MASTER CYLINDER TO THE CHASSIS FRAME MAY HAVE BEEN IMPROPERLY ROUTED OR RETAINED ON CERTAIN 2004 THROUGH 2009 MY BLUE BIRD VISION CONVENTIONAL SCHOOL AND TRANSIT BUSES MANUFACTURED FROM JANUARY 11, 2004 THROUGH APRIL 22, 2008.

Safety consequence

IMPROPER ROUTING OR RETENTION OF THE HYDRAULIC BRAKE HOSES MAY RESULT IN BRAKE HOSES CHAFFING AGAINST THE BUS BODY AND/OR CHASSIS COMPONENTS WHICH COULD CAUSE A LEAK IN THE HYDRAULIC BRAKE SYSTEM RESULTING IN REDUCED BRAKING CAPACITY WHICH COULD RESULT IN A CRASH.

Manufacturer remedy

BLUE BIRD WILL NOTIFY OWNERS AND INSPECT AND REPAIR THE BUSES FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 8, 2008. OWNERS MAY CONTACT BLUE BIRD AT 1-478-822-2242.

Notes

BLUE BIRD RECALL NO. R08NB.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

FUEL PUMP OUTLET CHECK PLUG/CATERPILLAR

NHTSA #08V309000 · Engine and Engine Cooling — Engine — Diesel · NHTSA notice

Reported July 10, 2008 · BLUE BIRD BODY COMPANY

Potentially affected: 1,824 vehicles

Blue Bird campaign R08NG · Vehicles built May 23, 2007 – July 4, 2008 (per NHTSA)

Defect description

A PLUG ON THE OUTLET SIDE OF THE FUEL PUMP CAN CRACK ON CERTAIN 2008 AND 2009 MY BLUE BIRD ALL AMERICAN AND VISION SCHOOL BUSES MANUFACTURED FROM MAY 23, 2007 THROUGH JULY 4, 2008, EQUIPPED WITH CATERPILLAR C7 ENGINES.

Safety consequence

A CRACK IN THIS PLUG CAN RESULT IN A HIGH PRESSURE FUEL SPRAY OR LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Manufacturer remedy

BLUE BIRD IS WORKING IN CONJUNCTION WITH CATERPILLAR TO NOTIFY OWNERS TO CONTACT THEIR LOCAL CATERPILLAR DEALER FOR A FREE REMEDY. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2008. OWNERS CAN CONTACT CATERPILLAR AT 1-800-447-4986 OR BLUE BIRD AT 1-478-822-2242.

Notes

BLUE BIRD'S RECALL NO. R08NG.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

FMVSS 221/ROOF JOINT STRENGTH

NHTSA #08V229000 · Structure — Body — Roof and Pillars · NHTSA notice

Reported May 20, 2008 · BLUE BIRD BODY COMPANY

Potentially affected: 23,464 vehicles

Blue Bird campaign R08NC · Owners notified September 18, 2008 · Vehicles built March 6, 2003 – March 28, 2008 (per NHTSA)

Defect description

BLUE BIRD IS RECALLING 23,464 MY 2005 THROUGH 2009 ALL AMERICAN AND VISION SCHOOL AND TRANSIT MODEL BUSES MANUFACTURED FROM JANUARY 22, 2004, AND MARCH 28, 2008, AND MY 2004 THROUGH 2007 ALL AMERICAN SCHOOL BUSES AND CONVENTIONAL MODEL SCHOOL BUSES MANUFACTURED FROM MARCH 6, 2003, THROUGH JUNE 16, 2006. THE RIVET PATTERN MAY BE INCORRECT IN SECTIONS OF THE REAR ROOF SHEET JOINT THAT ATTACHES TO THE REAR ROOF CAP. WITHOUT THE APPROPRIATE AMOUNT OF ROOF RIVETS, THE BUSES FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO 221, "JOINT STRENGTH."

Safety consequence

IN THE EVENT OF A CRASH, THESE PANELS MAY SEPARATE EXPOSING THE OCCUPANTS TO INCREASED RISK OF INJURY.

Manufacturer remedy

BLUE BIRD WILL NOTIFY OWNERS AND INSPECT AND REPAIR THE BUSES BY ADDING ADDITIONAL RIVETS. THE RECALL BEGAN ON SEPTEMBER 18, 2008. OWNERS MAY CONTACT BLUE BIRD AT 478-822-2242.

Notes

BLUE BIRD RECALL NO. R08NC.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

Other Blue Bird Vision model years

Check your 2009 Blue Bird Vision VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Blue Bird Vision at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

Check a Blue Bird VIN