NHTSA vehicle safety data

2002 Western Star 4900 Recalls & Complaints

The 2002 Western Star 4900 has 2 NHTSA recall campaigns and 1 owner complaint on file as of November 3, 2026. Recall repairs are usually free at an authorized Western Star dealer.

NHTSA recall and complaint data for the 2002 Western Star 4900. Recall data is refreshed daily from NHTSA.

2002 Western Star 4900 owner complaints

Owners have filed 1 complaint with NHTSA about the 2002 Western Star 4900, describing incidents dated July 20, 2021.

Most-cited components

  • Tires 1 complaint

The complaint on file reports a crash, with 1 injury (owner-reported, not verified by NHTSA).

Newest complaints

  • ODI #11464732 · Filed

    I was driving my dump truck on highway 99 in Washington county, North Carolina carrying a load of milling when the front driver side tire blew out causing me to lose control and end up in a deep ditch on the opposite side of the road. Luckily there was know one traveling in that direction. My dump…

Read the full complaint

NHTSA defect investigations

NHTSA's investigations file lists the 2002 Western Star 4900 in 1 investigation. Audit Queries and Equipment Queries are administrative investigations: they look at whether companies complied with federal vehicle safety requirements, such as reporting, recall and certification rules, not at a possible vehicle defect. A listed model year means only that an investigation names it; it says nothing about any particular vehicle. An open investigation is not a finding that a safety defect exists, and NHTSA can close one without a recall.

Open and recently closed NHTSA defect investigations

Fire Extinguisher May Be Clogged or Inoperable

NHTSA #17V810000 · Equipment · NHTSA notice

Reported December 15, 2017 · Daimler Trucks North America LLC

Potentially affected: 24,860 vehicles

Repair completion: 0.92% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Manufacturer campaign FL-759 · Owners notified April 11, 2018 · Vehicles built July 11, 2001 – August 19, 2016 (per NHTSA)

Defect description

Daimler Trucks North America LLC (DTNA) is recalling certain 2002-2017 Freightliner Cascadia, Century Class, Columbia and Coronado trucks and Western Star 4700, 4900, 5700, 5900 and 6900 trucks. These vehicles are equipped with Kidde Plastic-Handle or Push Button 'Pindicator' Fire Extinguishers that may become clogged, preventing the extinguisher from discharging as expected or excessive force may be needed to activate the extinguisher. Additionally, in certain models, the nozzle may detach from the valve assembly with enough force that it could cause injury and also render the product inoperable. For a full list of the affected fire extinguisher models visit: https://static.nhtsa.gov/odi/rcl/2017/RMISC-17E062-5427.pdf

Safety consequence

In the event of a fire, if the fire extinguisher does not function properly, it can increase the risk of injury.

Manufacturer remedy

DTNA will notify owners, and instruct them to contact Kidde for a replacement fire extinguisher, free of charge. The recall began on April 11, 2018. Owners may contact DTNA customer service at 1-800-547-0712, or contact Kidde customer service toll-free at 1-855-262-3540, or online at www.kidde.com and click on "Product Safety Recall" for more information. DTNA's number for this recall is FL-759.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

FUEL LINE ROUTING

NHTSA #05V453000 · Fuel System, Gasoline — Delivery — Hoses, Lines/Piping, and Fittings · NHTSA notice

Reported October 5, 2005 · FREIGHTLINER LLC

Potentially affected: 600 vehicles

Manufacturer campaign FL-462 · Owners notified January 26, 2006 · Vehicles built August 9, 2001 – June 2, 2005 (per NHTSA)

Defect description

ON CERTAIN TRUCKS FITTED WITH OPTIONAL IN-CAB BATTERIES, THE DUAL SUCTION/RETURN LINES MAY CONTACT THE CAB POWER HARNESS RESULTING IN CHAFING THROUGH.

Safety consequence

THIS COULD RESULT IN A FIRE.

Manufacturer remedy

DEALERS WILL REROUTE AND SECURE THE FUEL LINES. THE RECALL BEGAN ON JANUARY 26, 2006. OWNERS MAY CONTACT FREIGHTLINER AT 1-800-547-0712.

Notes

FREIGHTLINER RECALL NO. FL-462.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

Other Western Star 4900 model years

Check your 2002 Western Star 4900 VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Western Star 4900 at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

Check a Western Star VIN