NHTSA vehicle safety data

2024 Peterbilt 548 Recalls & Complaints

The 2024 Peterbilt 548 has 14 NHTSA recall campaigns and 1 owner complaint on file as of November 3, 2026. Recall repairs are usually free at an authorized Peterbilt dealer.

NHTSA recall and complaint data for the 2024 Peterbilt 548. Recall data is refreshed daily from NHTSA.

2024 Peterbilt 548 owner complaints

Owners have filed 1 complaint with NHTSA about the 2024 Peterbilt 548, describing incidents dated October 1, 2025.

Most-cited components

  • Engine 1 complaint

Newest complaints

  • ODI #11734272 · Filed

    This truck has a violent vibration throughout the CAB. It has been brought to Peterbilt in Peabody and Plainville and has been diagnosed with no issues. We are a Fuel Oil Delivery Company and are concerned that the vibrations will cause harm to the working components to the truck that may result in…

Read the full complaint

Fuel Filter Hoses May Disconnect and Leak Fuel

NHTSA #26V700000 · Fuel System, Diesel — Delivery — Hoses, Lines/Piping, and Fittings · NHTSA notice

Reported October 21, 2026 · PACCAR Incorporated

Potentially affected: 26,729 vehicles

Completion not yet reported (dataset updated November 3, 2026)

Manufacturer campaign 26PACJ

Defect description

PACCAR Incorporated (PACCAR) is recalling certain 2022-2023 Kenworth T370, T270, 2022-2027 Kenworth T280, Peterbilt 548, 2023-2027 Kenworth T480, T380, Peterbilt 536, 537, and 2025 Peterbilt 567 vehicles. The remote fuel filter hoses may separate from the fitting, causing a fuel leak and an engine stall.

Safety consequence

A fuel leak in the presence of an ignition source increases the risk of a fire. An engine stall increases the risk of a crash.

Manufacturer remedy

Dealers will replace the fuel hoses, free of charge. Owner notification letters will be mailed beginning December 20, 2026. Owners may contact Peterbilt's customer service at 1-940-591-4220 or Kenworth's customer service at 1-425-828-5888. PACCAR's number for this recall is 26PACJ.

Insufficient Illumination from Lights/FMVSS 108

NHTSA #25V436000 · Exterior Lighting — Lighting Control Module — Software · NHTSA notice

Reported June 26, 2025 · PACCAR Incorporated

Potentially affected: 56,260 vehicles

Repair completion: 70.59% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Manufacturer campaign 25PACF · Owners notified August 19, 2025 · Vehicles built starting July 28, 2023 (per NHTSA)

Defect description

PACCAR Incorporated (PACCAR) is recalling certain 2024-2026 Kenworth T480, T680, T880, W990, Peterbilt 520, 536, 537, 548, 567, 579, 589, 2025 Kenworth T180, Peterbilt 535, 2025-2026 Kenworth T280, T380 and L770 vehicles. The tail brake light, upper and lower beam headlights, reverse light, and turn signal may not illuminate as intended. In addition, the lift axles, if lowered, may revert to a raised position, or oscillate up and down when the signal warning lights are activated. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, "Lamps, Reflective Devices and Associated Equipment."

Safety consequence

Delayed and unsteady headlights can result in insufficient illumination of the road, decreasing the driver's visibility and increasing the risk of a crash. In addition, an unexpected position change of the lift axles may increase the risk of injury.

Manufacturer remedy

Dealers will update the VCU software, free of charge. Owner letters were mailed August 19, 2025. Owners may contact Kenworth's customer service at 1-425-828-5888 and Peterbilt's customer service at 1-940-591-4220. PACCAR's number for this recall is 25PACF.

Exterior Lighting Switch Failure/FMVSS 101 & 108

NHTSA #25V041000 · Exterior Lighting — Hazard Flashing Warning Lights — Switch · NHTSA notice

Reported January 29, 2025 · PACCAR Incorporated

Potentially affected: 5,378 vehicles

Repair completion: 75.53% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Manufacturer campaign 25KWB 25PBB · Owners notified March 26, 2025 · Vehicles built July 28, 2023 – December 20, 2024 (per NHTSA)

Defect description

PACCAR Incorporated (PACCAR) is recalling certain 2025 Kenworth T180, Peterbilt 535, 567, 2025-2026 Kenworth T280, 2023-2026 Kenworth T380, 2024-2026 Kenworth T480, 2024-2026 Peterbilt 536, 537, and 548 trucks. The exterior lighting switch may fail, resulting in the hazard lights and the instrument display back-light brightness adjustment not functioning. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) numbers 101, "Control and Displays" and 108, "Lamps, Reflective Devices and Associated Equipment."

Safety consequence

Inoperative hazard lights cannot alert other drivers as intended. In addition, the inability to adjust the brightness on the instrument panel display can make it difficult to see critical safety information or distract the driver. Both scenarios can increase the risk of a crash.

Manufacturer remedy

Dealers will update the vehicle cab controller unit (VECU) software, free of charge. Owners are advised that a non-responsive switch can be temporarily reset by a key cycle. Owner notification letters were mailed March 26, 2025. Owners may contact Kenworth's customer service at 1-425-828-5888 and Peterbilt's customer service at 1-940-591-4220. PACCAR's numbers for this recall are 25KWB and 25PBB.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to nhtsa.gov.

Throttle Pedal Assembly May Stick

NHTSA #25V014000 · Vehicle Speed Control — Accelerator Pedal · NHTSA notice

Reported January 16, 2025 · PACCAR Incorporated

Potentially affected: 1,110 vehicles

Repair completion: 65.5% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Manufacturer campaign 25PBA, 25KWA · Owners notified April 11, 2025

Defect description

PACCAR Incorporated (PACCAR) is recalling certain 2023-2024 Peterbilt 535, 536, 537, 548, 2023-2024 Kenworth T280, T380, T480, and 2024 Kenworth T180 trucks. The throttle pedal assembly may contain an oversized magnet carrier, slowing the responsiveness or causing the pedal to stick.

Safety consequence

A pedal that sticks increases the risk of a crash.

Manufacturer remedy

Dealers will inspect and replace the throttle pedal as necessary, free of charge. Owner letters were mailed April 11, 2025. Owners may contact Peterbilt's customer service at 1-940-591-4220 and Kenworth's customer service at 1-425-828-5888. PACCAR's numbers for this recall are 25PBA and 25KWA.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to nhtsa.gov.

Loss of ABS and Electronic Stability Control

NHTSA #24V915000 · Service Brakes, Hydraulic — Antilock/Traction Control/Electronic Limited Slip — Control Unit/Module · NHTSA notice

Reported December 9, 2024 · PACCAR Incorporated

Potentially affected: 220,764 vehicles

Repair completion: 76.11% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Manufacturer campaign 24KWL 24PBL · Owners notified February 3, 2025 · Vehicles built August 19, 2020 – November 26, 2024 (per NHTSA)

Defect description

PACCAR Incorporated (PACCAR) is recalling certain 2021-2025 Peterbilt and Kenworth vehicles, equipped with Bendix EC80 Advanced Electronic Control Units (ECU). Please see the recall report for a complete list of models. Electrical noise and low signal to the power line carrier may cause the ECU to incorrectly process commands or stop functioning.

Safety consequence

Safety systems that depend on the ECU (Automatic Traction Control, ABS, Electronic Stability Control, Active Cruise Control, and Collison Mitigation System) may not function properly or at all, increasing the risk of a crash.

Manufacturer remedy

Dealers will reprogram the ECU software, free of charge. Owner notification letters were mailed February 3, 2025. Owners may contact Kenworth's customer service at 1-425-828-5888 and Peterbilt's customer service at 1-940-591-4220. PACCAR's numbers for this recall are 24KWL and 24PBL.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to nhtsa.gov.

Loss of Steering Control

NHTSA #24V908000 · Steering — Linkages — Knuckle — Spindle — Arm · NHTSA notice

Reported December 3, 2024 · PACCAR Incorporated

Potentially affected: 68 vehicles

Repair completion: 55.88% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Manufacturer campaign 24KWK and 24PBK · Owners notified January 21, 2025

Defect description

PACCAR Incorporated (PACCAR) is recalling certain 2024 Peterbilt 367, 389, 548, Kenworth T480, T800, 2024-2025 Peterbilt 520, 567 and Kenworth T880 vehicles with PACCAR 20k steer axles. The steering arm and/or tie rod bracket fasteners may fail, resulting in a loss of steering control.

Safety consequence

A loss of steering control increases the risk of a crash.

Manufacturer remedy

Dealers will install new correctly torqued fasteners, free of charge. Owner notification letters were mailed January 21, 2025. Owners may contact Kenworth's customer service at 1-425-828-5888 or Peterbilt's customer service at 1-940-591-4220. PACCAR's numbers for this recall are 24KWK and 24PBK.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to nhtsa.gov.

Insufficient Lubricant in Front Steer Drive Axle

NHTSA #24V903000 · Power Train — Axle Hubs · NHTSA notice

Reported December 2, 2024 · PACCAR Incorporated

Potentially affected: 29 vehicles

Repair completion: 34.48% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Manufacturer campaign 24KWJ 24PBJ · Owners notified July 21, 2025 · Vehicles built starting September 1, 2023 (per NHTSA)

Defect description

PACCAR Incorporated (PACCAR) is recalling certain 2024 Peterbilt 537, 2024-2025 Kenworth T380, T480, Peterbilt 548, and 2025 Peterbilt 536 trucks, equipped with certain Meritor 10-16K and 18-23K front steer drive axles. The front steer drive axles may have insufficient wheel bearing lubricant.

Safety consequence

Insufficient lubrication may cause the wheel hub to overheat, increasing the risk of a fire, or result in a loss of vehicle control, increasing the risk of a crash.

Manufacturer remedy

Dealers will inspect and repair the wheel end with new parts and lubricate the bearings as necessary, free of charge. Owner letters were mailed July 21, 2025. Owners may contact Kenworth's customer service at 1-425-828-5888 or Peterbilt's customer service at 1-940-591-4220. PACCAR's numbers for this recall are 24KWJ and 24PBJ.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to nhtsa.gov.

Improperly Crimped Connectors In Gear Shifter

NHTSA #24V190000 · Power Train — Automatic Transmission — Lever and Linkage — Column Shift · NHTSA notice

Reported March 20, 2024 · PACCAR Incorporated

Potentially affected: 70,509 vehicles

Repair completion: 52.05% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Manufacturer campaign 24PBE/24KWE · Owners notified December 15, 2025 · Recall influenced by NHTSA's Office of Defects Investigation

Defect description

PACCAR Incorporated (PACCAR) is recalling certain 2021-2024 Peterbilt 365, 367, 389, 535, 536, 537, 548, 567, 579, and 2021-2025 Kenworth T180, T280, T380, T480, T680, T880 and W990 trucks. The right-hand gear shifter stalk connectors may have been improperly crimped, resulting in a loss of communication.

Safety consequence

A loss of communication between the gear shifter and the transmission may result in the vehicle becoming disabled after coming to a stop, increasing the risk of a crash.

Manufacturer remedy

Dealers will inspect and replace the gear shifter assembly as necessary, free of charge. Owner letters were mailed December 15, 2025, then phased after that. Owners may contact Kenworth customer service at 1-425-828-5888 or Peterbilt customer service at 1-940-591-4220. PACCAR's numbers for this recall are 24PBE and 24KWE.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Steering Gear Assembled Incorrectly

NHTSA #24V044000 · Steering · NHTSA notice

Reported January 25, 2024 · PACCAR Incorporated

Potentially affected: 45,887 vehicles

Repair completion: 84.68% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Manufacturer campaign 24PBC and 24KWC · Owners notified March 20, 2024

Defect description

PACCAR Incorporated (PACCAR) is recalling certain 2024-2025 Kenworth T280, T380, T480, T680, T880, L770, W990, and 2024-2025 Peterbilt 389, 520, 535, 536, 537, 548, 567, 579, 589 trucks. The steering gear assemblies may have been assembled incorrectly with fewer recirculating balls than are required, which may result in a loss of steering control.

Safety consequence

A loss of steering control increases the risk of a crash.

Manufacturer remedy

Dealers will inspect and replace the steering gears as necessary, free of charge. Owner notification letters were mailed March 20, 2024. Owners may contact Peterbilt customer service at 1-940-591-4220 and/or Kenworth customer service at 1-425-828-5888. PACCAR's numbers for this recall are 24PBC and 24KWC.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Cab Mirror Assembly May Detach

NHTSA #24V017000 · Visibility — Rearview Mirrors/Devices · NHTSA notice

Reported January 15, 2024 · PACCAR Incorporated

Potentially affected: 10,611 vehicles

Repair completion: 74.18% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Manufacturer campaign 24KWA/24PBA · Owners notified February 26, 2024

Defect description

PACCAR Incorporated (PACCAR) is recalling certain 2022-2024 Peterbilt 535, 536, 537, 548, and Kenworth T180, T280, T380, T480 trucks. The glass lock ring on the cab mirror assembly may not be fully seated, allowing the mirror glass to detach.

Safety consequence

A detached mirror glass can reduce driver visibility, increasing the risk of a crash.

Manufacturer remedy

Dealers will inspect the mirror glass lock ring and repair it as necessary, free of charge. Owner letters were mailed February 23, 2024. Owners may contact Kenworth customer service at 1-425-828-5888 and/or Peterbilt customer service at 1-940-591-4220. PACCAR's numbers for this recall are 24KWA and 24PBA.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Delayed Trailer Brake Release/FMVSS 121

NHTSA #23V661000 · Service Brakes, Air · NHTSA notice

Reported September 29, 2023 · PACCAR Incorporated

Potentially affected: 254 vehicles

Repair completion: 65.75% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Manufacturer campaign 23KWJ, 23PBJ · Owners notified January 15, 2024

Defect description

PACCAR Incorporated (PACCAR) is recalling certain 2021-2024 Kenworth T280, T380, 2020-2024 Peterbilt 548, 536, 2024 Peterbilt 537, and 2020-2024 Kenworth T480 trucks. The timing of the trailer brake release may be delayed. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake Systems."

Safety consequence

A delay in the trailer brake release can create instability to the trailer and increase the risk of a crash.

Manufacturer remedy

Dealers will replace the fittings and hoses in the affected valves, free of charge. Owner letters were mailed January 15, 2024. Owners may contact Kenworth's customer service at 1-425-828-5888 and Peterbilt's customer service at 1-940-591-4220. PACCAR's numbers for this recall are 23KWJ and 23PBJ.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Fuel Filter Hoses May Disconnect or Leak Fuel

NHTSA #23V617000 · Fuel System, Diesel — Delivery — Hoses, Lines/Piping, and Fittings · NHTSA notice

Reported September 5, 2023 · PACCAR Incorporated

Potentially affected: 871 vehicles

Repair completion: 79.22% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Manufacturer campaign 23KWF and 23PBF · Owners notified September 13, 2023

Defect description

PACCAR Incorporated (PACCAR) is recalling certain 2023-2024 Kenworth T280, T380, T480, Peterbilt 536, 537, and 548 trucks. The remote Stage 2 fuel filter hoses may have been damaged during production, allowing the hoses to leak or disconnect.

Safety consequence

A disconnected hose will result in an engine stall, increasing the risk of a crash. Also, a fuel leak in the presence of an ignition source increases the risk of a fire.

Manufacturer remedy

Dealers will replace both hoses, free of charge. Owner notification letters are expected to be mailed November 4, 2023. Owners may contact Kenworth's customer service at 1-425-828-5888 and Peterbilt's customer service at 1-940-591-4220. PACCAR's numbers for this recall are 23KWF and 23PBF.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Driveline Fasteners May Loosen

NHTSA #23V504000 · Power Train — Driveline · NHTSA notice

Reported July 21, 2023 · PACCAR Incorporated

Potentially affected: 72 vehicles

Repair completion: 81.94% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Manufacturer campaign 23KWE and 23PBE · Owners notified September 1, 2023

Defect description

PACCAR Incorportated (PACCAR) is recalling certain 2023-2024 Peterbilt 536, 537, 548, 2023-2024 Kenworth T280, T480, and 2024 Kenworth T380 vehicles. The adhesive thread-lock may not have been applied to the four flange mounted yoke bolt threads, allowing the driveline fasteners to loosen.

Safety consequence

Loose fasteners may allow the driveline to separate from the truck, increasing the risk of a crash.

Manufacturer remedy

Dealers will apply adhesive thread-lock and replace the fasteners, free of charge. Owner notification letters are expected to be mailed September 19, 2023. Owners may contact PACCAR's customer service at 1-425-828-5888 (Kenworth) or 1-940-591-4220 (Peterbilt). PACCAR's numbers for this recall are 23KWE and 23PBE.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Brakes May Fail

NHTSA #23V087000 · Service Brakes, Air · NHTSA notice

Reported February 15, 2023 · PACCAR Incorporated

Potentially affected: 8,008 vehicles

Repair completion: 82.72% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Manufacturer campaign 23KWB and 23PBB · Owners notified April 6, 2023

Defect description

PACCAR Incorporated (PACCAR) is recalling certain 2021-2024 Kenworth T280, T380, T480, Peterbilt 536, 537, and 548 vehicles. When the brake pedal is fully applied and then released rapidly, the pedal plunger that connects the brake pedal to the brake valve may become disconnected, causing the service brakes to fail.

Safety consequence

Service brake failure can increase the risk of a crash.

Manufacturer remedy

Dealers will add a pedal restraint bracket, free of charge. Owner notification letters were mailed April 7, 2023. Owners may contact Kenworth's customer service at 1-425-828-588 and Peterbilt's customer service at 1-940-591-4220. PACCAR's numbers for this recall are 23KWB and 23PBB.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Other Peterbilt 548 model years

Check your 2024 Peterbilt 548 VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Peterbilt 548 at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

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