NHTSA vehicle safety data

2002 Kia Optima Recalls & Complaints

The 2002 Kia Optima has 3 NHTSA recall campaigns and 107 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized Kia dealer.

NHTSA recall and complaint data for the 2002 Kia Optima. Recall data is refreshed daily from NHTSA.

2002 Kia Optima owner complaints

Owners have filed 107 complaints with NHTSA about the 2002 Kia Optima, describing incidents dated May 24, 2002 to November 12, 2025.

Most-cited components

  • Structure 30 complaints
  • Suspension 21 complaints
  • Air Bags 19 complaints
  • Electrical System 14 complaints
  • Latches/Locks/Linkages 12 complaints
  • Engine 11 complaints

Of the 107 complaints on file, 15 report a crash and 4 a fire; across all 107 complaints, owners report 11 injuries (owner-reported, not verified by NHTSA).

Newest complaints

  • ODI #11699168 · Filed

    locked the car as most people do, then went to unlock the car heard it unlock but the door would not open. I could hear the door sound like it was locking/unlocking like it was stuck. I tried to climb through the passenger side to open the door from the inside and it will not open. The door appears…

  • ODI #11493468 · Filed

    The contact owns a 2002 Kia Optima. The contact stated that after he replaced all four tires, the vehicle was taken to an independent mechanic for an alignment; however, the mechanic was unable to perform an alignment due to the subframe corrosion. The vehicle was not repaired. The manufacturer was…

  • ODI #11390502 · Filed

    TL* THE CONTACT OWNS A 2002 KIA OPTIMA. THE CONTACT STATED THAT THERE WERE HOLES FROM CORROSION DUE TO SUB-FRAME RUST. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED WITH NEEDING THE SUB-FRAME TO BE REPLACED. THE VEHICLE HAD NOT BEEN REPAIRED AS OF YET. UPON INVESTIGATION…

Read all 107 complaints

FRONT SUB-FRAME CORRIOSION

NHTSA #09V183000 · Suspension — Front · NHTSA notice

Reported May 27, 2009 · KIA MOTORS CORPORATION

Potentially affected: 36,538 vehicles

Kia campaign SC075 · Owners notified June 16, 2009 · Vehicles built October 6, 2000 – November 19, 2003 (per NHTSA)

Defect description

KIA MOTORS CORPORATION (KMC) IS RECALLING 36,538 MODEL YEAR 2001-2004 OPTIMA VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE STATES DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE FRONT SUBFRAME. OVER TIME, SUCH SUBFRAME CORROSION NEAR THE CONNECTION TO THE LOWER CONTROL ARM CAN LEAD TO WHEEL MISALIGNMENT AND/OR OTHER NOTICEABLE STRESS IN STEERING, OR ACCELERATED ABNORMAL TIRE WEAR.

Safety consequence

CORROSION OF THE FRONT SUBFRAME COULD LEAD TO SEPARATION, POSSIBLY RESULTING IN A VEHICLE CRASH.

Manufacturer remedy

KMC WILL NOTIFY OWNERS AND DEALERS WILL REPAIR THE VEHICLES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JUNE 15, 2009. OWNERS MAY CONTACT KIA'S CONSUMER ASSISTANCE CENTER AT 1-800-333-4542.

Notes

KMC'S RECALL CAMPAIGN NO. SC075.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .

KIA/FUEL TANK ASSEMBLY VALVE

NHTSA #04V180000 · Fuel System, Gasoline — Storage — Tank Assembly · NHTSA notice

Reported April 12, 2004 · KIA MOTORS AMERICA, INC.

Potentially affected: 25,803 vehicles

Kia campaign SC038 · Owners notified June 25, 2004 · Vehicles built October 1, 2001 – November 9, 2002 (per NHTSA)

Defect description

SOME PASSENGER VEHICLES MAY CONTAIN A FUEL TANK ASSEMBLY VALVE THAT MAY NOT CLOSE PROPERLY. IF A VEHICLE WITH A FUEL TANK ASSEMBLY VALVE THAT IS NOT PROPERLY CLOSED WERE TO ROLL OVER, FUEL SPILLAGE MAY OCCUR.

Safety consequence

FUEL SPILLAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Manufacturer remedy

DEALERS WILL INSTALL AN ADDITIONAL FUEL TANK ASSEMBLY VALVE. OWNER NOTIFICATION BEGAN JUNE 25, 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.

Notes

KIA RECALL NO. SCO38.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

KIA/CRANKSHAFT POSITION SENSOR

NHTSA #03V067000 · Electrical System — Starter Assembly · NHTSA notice

Reported March 4, 2003 · KIA MOTORS AMERICA, INC.

Potentially affected: 11,501 vehicles

Kia campaign SC021 · Owners notified March 28, 2003 · Vehicles built September 9, 2000 – August 17, 2001 (per NHTSA)

Defect description

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.5 AND 2.7 LITER V6 ENGINES, THE CRANKSHAFT POSITION SENSOR (CKP) CASES DID NOT MEET DIMENSIONAL SPECIFICATIONS.

Safety consequence

INTERNAL GAPS WITHIN THE CASES ALLOWED EPOXY TO CONTACT THE PRINTED CIRCUIT BOARD, WHICH RESULTED IN CRACKING OF THE CIRCUIT BOARD CAPACITOR. A DAMAGED CKP CAPACITOR COULD RESULT IN ENGINE STALLING.

Manufacturer remedy

DEALERS WILL REPLACE THE CKP. OWNER NOTIFICATION BEGAN MARCH 28, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT KIA AT 1-800-333-4542.

Notes

KIA'S RECALL NUMBER IS SC021.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Other Kia Optima model years

Check your 2002 Kia Optima VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Kia Optima at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

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