NHTSA vehicle safety data
2002 Hyundai Sonata Recalls, Ratings & Complaints
The 2002 Hyundai Sonata has 7 NHTSA recall campaigns and 320 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized Hyundai dealer.
NHTSA recall and complaint data for the 2002 Hyundai Sonata, plus NCAP crash-test ratings. Recall data is refreshed daily from NHTSA.
2002 Hyundai Sonata owner complaints
Owners have filed 320 complaints with NHTSA about the 2002 Hyundai Sonata, describing incidents dated August 21, 2001 to October 2, 2026.
Most-cited components
- Structure 88 complaints
- Suspension 63 complaints
- Air Bags 51 complaints
- Service Brakes 26 complaints
- Fuel/Propulsion System 25 complaints
- Steering 24 complaints
Of the 320 complaints on file, 31 report a crash and 4 a fire; across all 320 complaints, owners report 54 injuries (owner-reported, not verified by NHTSA).
Newest complaints
ODI #11770787 · Filed
The contact owns a 2002 Hyundai Sonata. The contact stated that while her husband was driving, the vehicle stopped independently. Upon inspecting the vehicle, it was observed that the front subframe had detached. A bystander assisted the driver in moving the vehicle off the road. The vehicle was…
ODI #11686374 · Filed
I purchased a 2002 Hyundai Sonata from a private seller who represented the car had about 40,000–45,000 miles. However, diagnostics from O’Reilly Auto Parts showed 278,000 miles, and Hyundai’s system confirmed over 302,000 miles. The title is marked “mileage exempt,” and the seller is not the same…
ODI #11681942 · Filed
The contact owns a 2002 Hyundai Sonata. The contact stated that while his girlfriend was driving at a slow speed, the sub frame snapped and fractured the axle. The vehicle was towed to an independent mechanic, and the contact was made aware of NHTSA Campaign Number: 09V124000 (Suspension). The…
Owner-reported
2002 Hyundai Sonata mileage at failure
223 of the 320 complaints on file for the 2002 Hyundai Sonata give the vehicle's mileage when the problem happened.
| Component | Median | Middle half | Based on |
|---|---|---|---|
| Structure | Median 105,000 miles | Middle half 80,000–150,000 miles | Based on 76 complaints |
| Suspension | Median 130,000 miles | Middle half 90,000–155,000 miles | Based on 53 complaints |
A component's median is its 50th percentile, and its middle half runs from its 25th to its 75th percentile.
Owners give the mileage themselves, often as a round number, and NHTSA doesn't check it. A complaint that names several components counts under each one, and mileages that can't be right, such as 999,999, or 50 miles on a five-year-old car, are left out.
These figures describe the complaints owners filed. They don't predict when a particular vehicle will have a problem, and vehicles that never had one aren't counted.
Complaints received before December 15, 2002 rarely give a mileage, so they aren't counted here.
Mileage from NHTSA's complaints file of October 31, 2026. How these figures are worked out
NHTSA defect investigations
NHTSA's investigations file lists the 2002 Hyundai Sonata in 4 investigations. A listed model year means only that an investigation names it; it says nothing about any particular vehicle. An open investigation is not a finding that a safety defect exists, and NHTSA can close one without a recall.
- Preliminary Evaluation PE08-071: INTERIOR DOOR HANDLE LACERATION HAZARD
Closed May 29, 2009
- Engineering Analysis EA08-016: FRONT SUB-FRAME CORROSION
Closed April 20, 2009
- Preliminary Evaluation PE08-029: FRONT SUB-FRAME CORROSION
Closed August 21, 2008
- Preliminary Evaluation PE05-059: TIRE VALVE STEM FAILURES
Closed May 11, 2006
CHROMIUM PLATED DOOR INSIDE HANDLE REPAIR
NHTSA #09V317000 · Latches/Locks/Linkages — Doors — Latch · NHTSA notice
Reported August 7, 2009 · HYUNDAI CARIBBEAN-PUERTO RICO
Potentially affected: 82 vehicles
Hyundai campaign 91B032 · Owners notified September 16, 2009 · Vehicles built January 28, 2002 – March 22, 2003 (per NHTSA)
Defect description
HYUNDAI IS RECALLING 82 MODEL YEAR 2002-2003 SONATA VEHICLES. REPEATED USE OF THE INTERIOR DOOR HANDLE MAY CAUSE WEAR OF THE CHROME PLATING. IF THE TOP EDGE OF THE HANDLE HAS VERY THIN CHROME PLATING THAT PORTION OF THE PLATING MAY WEAR AWAY MORE EASILY THAN MORE THICKLY PLATED AREAS AS THE DOOR HANDLE IS USED. THE WORN CHROME PLATING ON THE UPPER EDGE OF THE HANDLE MAY RESULT IN A CRACK OR SEPARATION BETWEEN THE CHROME PLATING ON THE INBOARD AND OUTBOARD SURFACES OF THE HANDLE, WHICH MAY FORM A SHARP EDGE.
Safety consequence
A SHARP EDGE COULD LACERATE OR OTHERWISE INJURE A VEHICLE OCCUPANT.
Manufacturer remedy
DEALERS WILL REPAIR THE CHROME PLATED INTERIOR DOOR HANDLE FREE OF CHARGE. THE RECALL BEGAN ON SEPTEMBER 16, 2009. OWNERS MAY CONTACT HYUNDAI OF PUERTO RICO AT 1-787-999-3333.
Notes
HYUNDAI RECALL NO. 91B032.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
INTERIOR DOOR HANDLE LACERATION /GOLD INDUSTRIES
NHTSA #09V171000 · Latches/Locks/Linkages — Doors — Latch · NHTSA notice
Reported May 21, 2009 · Hyundai Motor Company
Potentially affected: 91,350 vehicles
Hyundai campaign 093 · Owners notified July 13, 2009 · Vehicles built January 28, 2002 – March 22, 2003 (per NHTSA) · Recall influenced by NHTSA's Office of Defects Investigation
Defect description
HYUNDAI IS RECALLING 91,350 MY 2002-2003 HYUNDAI SONATA VEHICLES. REPEATED USE OF THE INTERIOR DOOR HANDLE MAY CAUSE WEAR OF THE CHROME PLATE. IF THE TOP EDGE OF THE HANDLE HAS VERY THIN CHROME PLATING, THAT PORTION OF THE PLATING MAY WEAR AWAY MORE EASILY THAN MORE THICKLY PLATED AREAS AS THE DOOR HANDLE IS USED. THE WORN CHROME PLATING ON THE UPPER EDGE OF THE HANDLE MAY RESULT IN A CRACK OR SEPARATION BETWEEN THE CHROME PLATING ON THE INBOARD AND OUTBOARD SURFACES OF THE HANDLE, WHICH MAY FORM A SHARP EDGE.
Safety consequence
THIS MAY INFLICT LACERATION INJURIES TO ANYONE USING THE DOOR HANDLE.
Manufacturer remedy
DEALERS WILL REPAIR THE CHROME PLATED INTERIOR DOOR HANDLE FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JUNE 2009. OWNERS MAY CONTACT HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.
Notes
HYUNDAI RECALL NO. 093.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
FRONT SUB-FRAME CORROSION
NHTSA #09V124000 · Suspension · NHTSA notice
Reported April 16, 2009 · Hyundai Motor Company
Potentially affected: 188,282 vehicles
Hyundai campaign 089 · Owners notified July 17, 2009 · Vehicles built September 15, 1998 – November 20, 2003 (per NHTSA) · Recall influenced by NHTSA's Office of Defects Investigation
Defect description
HYUNDAI IS RECALLING 188,282 MY 2001-2004 SONATA AND MY 2001-2004 XG300 AND XG350 VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE FRONT SUB-FRAME ON THE VEHICLES, AND MAY RESULT IN THINNING OR PERFORATION OF THE SUB-FRAME STEEL. THE CORROSION IS FREQUENTLY VISIBLE AND OFTEN DISCOVERED DURING INSPECTION OR ROUTINE MAINTENANCE, AND OWNERS MAY ALSO HEAR NOISES OR NOTICE TIRE MISALIGNMENT AND STEERING PULL. IF THESE SIGNALS ARE UNDETECTED OR UNHEEDED, THE CORROSION MAY PROGRESS AND THE FORWARD MOUNTING OF THE LOWER CONTROL ARM MAY DETACH FROM THE SUB-FRAME.
Safety consequence
IF THAT HAPPENS, THE VEHICLE MAY LOSE DRIVE POWER TO THE WHEELS, AND THE FRONT WHEEL MAY MAKE CONTACT WITH THE FENDER OR WHEEL WELL, THEREBY INCREASING THE RISK OF A CRASH.
Manufacturer remedy
DEALERS WILL MEASURE THE THICKNESS OF THE FRONT SUB-FRAME AND INSPECT THE FRONT SUB-FRAME FOR CORROSION DAMAGE AND, IF NECESSARY, THE FRONT SUB-FRAME WILL BE REPLACED WITH A NEW SUB-FRAME THAT INCORPORATES ADDITIONAL HOLES IN THE UPPER AND LOWER PANELS. IF THE FRONT SUB-FRAME DOES NOT REQUIRE REPLACEMENT, THE DEALER WILL ADD DRAINAGE HOLES TO THE SUB-FRAME AND WILL TREAT THE SUB-FRAME WITH RUST-PROOFING MATERIAL TO STOP THE CORROSION PROCESS. THIS PROCEDURE WILL BE PERFORMED FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING APRIL 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.
Notes
HYUNDAI RECALL NO. 089.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
HYUNDAI PUERTO RICO/FMVSS/FUEL VALVE INSTALLATION
NHTSA #04V369000 · Fuel System, Gasoline — Storage · NHTSA notice
Reported July 26, 2004 · HYUNDAI CARIBBEAN-PUERTO RICO
Potentially affected: 919 vehicles
Hyundai campaign 066 · Owners notified October 5, 2004 · Vehicles built October 1, 2001 – November 9, 2002 (per NHTSA)
Defect description
CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 301, "FUEL SYSTEM INTEGRITY" A VALVE ON THE FUEL TANK ASSEMBLY MAY NOT CLOSE PROPERLY. IF A VEHICLE ROLLS OVER AND THE FUEL TANK ASSEMBLY VALVE IS NOT PROPERLY CLOSED, FUEL SPILLAGE MAY OCCUR.
Safety consequence
FUEL SPILLAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.
Manufacturer remedy
DEALERS WILL INSTALL AN ADDITIONAL FUEL TANK ASSEMBLY VALVE. THE RECALL BEGAN ON OCTOBER 5, 2004. OWNERS SHOULD CONTACT HYUNDAI DE PUERTO RICO AT 1-800-981-0188.
Notes
HYUNDAI RECALL NO. 066. CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
HYUNDAI/FUEL TANK ASSEMBLY VALVE/FMVSS 301
NHTSA #04V178000 · Fuel System, Gasoline — Storage — Tank Assembly · NHTSA notice
Reported April 9, 2004 · HYUNDAI MOTOR COMPANY
Potentially affected: 263,968 vehicles
Hyundai campaign 066 · Owners notified June 30, 2004 · Vehicles built October 1, 2001 – November 9, 2002 (per NHTSA)
Defect description
SOME PASSENGER VEHICLES CONTAIN A FUEL TANK ASSEMBLY VALVE THAT MAY NOT CLOSE PROPERLY. IF A VEHICLE WITH A FUEL TANK ASSEMBLY VALVE THAT IS NOT PROPERLY CLOSED WERE TO ROLL OVER, FUEL SPILLAGE MAY OCCUR.
Safety consequence
FUEL SPILLAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.
Manufacturer remedy
DEALERS WILL INSTALL AN ADDITIONAL FUEL TANK ASSEMBLY VALVE. OWNER NOTIFICATION BEGAN ON JUNE 30, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Notes
HYUNDAI RECALL NO. 066. CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
HYUNDAI/TRACTION CONTROL SYSTEM
NHTSA #03V097000 · Tires — Temporary/Emergency Spare Tire · NHTSA notice
Reported March 17, 2003 · HYUNDAI MOTOR COMPANY
Potentially affected: 8,315 vehicles
Hyundai campaign 059 · Owners notified June 30, 2003 · Vehicles built February 20, 2002 – November 15, 2002 (per NHTSA)
Defect description
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH A TRACTION CONTROL SYSTEM (TCS), IF THE T125/70D-15 COMPACT SPARE TIRE IS INSTALLED ON A FRONT WHEEL POSITION, THE TCS MAY INADVERTENTLY ACTIVATE BEGINNING AT SPEEDS OF 20 MPH.
Safety consequence
INADVERTENT ACTIVATION OF THE TCS WILL CAUSE AUTOMATIC APPLICATION OF THE BRAKE AT THE WHEEL WHERE THE COMPACT SPARE TIRE IS INSTALLED. INADVERTENT BRAKE APPLICATION COULD CAUSE OVERHEATING AND DAMAGE TO THE BRAKE, AND MAY PREVENT THE VEHICLE FROM BEING DRIVEN AT SPEEDS ABOVE 20 MPH, WHICH COULD RESULT IN A CRASH.
Manufacturer remedy
DEALERS WILL REPLACE THE SPARE TIRE WITH A NEW LARGER DIAMETER T125/80R-15 COMPACT SPARE TIRE AND A NEW TIRE PRESSURE LABEL WILL BE INSTALLED ON THE DRIVER'S DOOR TO PROVIDE INFORMATION APPLICABLE TO THE T125/80R-15 COMPACT SPARE TIRE. VEHICLES PRODUCED FROM NOVEMBER 15, 2002 THROUGH DECEMBER 16 2002, ALREADY CONTAIN T125/80R-15 COMPACT SPARE TIRES, WILL ONLY REQUIRE NEW TIRE PRESSURE LABELS. OWNER NOTIFICATION BEGAN JUNE 30, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Notes
HYUNDAI RECALL NO. 059. CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
HYUNDAI/SRS SIDE IMPACT AIR BAG SENSOR
NHTSA #02V145000 · Air Bags — Side/Window · NHTSA notice
Reported May 24, 2002 · HYUNDAI MOTOR COMPANY
Potentially affected: 43,162 vehicles
Owners notified July 8, 2002 · Vehicles built June 4, 2001 – February 7, 2002 (per NHTSA)
Defect description
ON CERTAIN PASSENGER VEHICLES, THE SUPPLEMENTAL RESTRAINT SYSTEM (SRS) SIDE IMPACT AIR BAG SATELLITE SENSORS MAY BE TOO SENSITIVE TO SOME LATERAL ACCELERATIONS THAT ARE NOT CAUSED BY SIDE IMPACTS TO THE VEHICLE, SUCH AS FORCEFULLY SLAMMING A DOOR CLOSED.
Safety consequence
INADVERTENT DEPLOYMENT OF A SRS SIDE IMPACT AIR BAG WHEN A SIDE IMPACT CRASH HAS NOT OCCURRED COULD INCREASE THE RISK OF INJURY TO THE SEAT OCCUPANT.
Manufacturer remedy
DEALERS WILL REPLACE THE SIDE IMPACT AIR BAG SATELLITE SENSORS. OWNER NOTIFICATION BEGAN JULY 8, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Notes
CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
Other Hyundai Sonata model years
Check your 2002 Hyundai Sonata VIN
Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Hyundai Sonata at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.
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