NHTSA vehicle safety data

2005 Freightliner Sprinter 2500 Recalls & Complaints

The 2005 Freightliner Sprinter 2500 has 3 NHTSA recall campaigns and 3 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized Freightliner dealer.

NHTSA recall and complaint data for the 2005 Freightliner Sprinter 2500. Recall data is refreshed daily from NHTSA.

2005 Freightliner Sprinter 2500 owner complaints

Owners have filed 3 complaints with NHTSA about the 2005 Freightliner Sprinter 2500, describing incidents dated August 11, 2008 to November 6, 2013.

Most-cited components

  • Electrical System 1 complaint
  • Exterior Lighting 1 complaint
  • Power Train 1 complaint
  • Structure 1 complaint
  • Visibility/Wiper 1 complaint

Newest complaints

  • ODI #10551063 · Filed

    2005 FREIGHTLINER SPRINTER VAN 2500 WITH NO SIDE DOOR OR REAR DOOR GLASS. THE DRIVER MUST USE THE OUTSIDE MIRRORS TO MERGE IN TRAFFIC. THE OUTSIDE MIRRORS THAT ARE NOT HEATED WILL FOG UP WHEN DRIVING IN DIFFERENT ELEVATIONS CAUSING THE DRIVER TO BE BLIND. I BELIEVE THIS IS A SAFETY ISSUE WHERE ALL…

  • ODI #10427687 · Filed

    TURN SIGNAL FAILURE AT CONTROL ARM ON STEERING COLUMN. *TT

  • ODI #10237978 · Filed

    WHILE CLIMBING A MOUNTAIN INCLINE (6%) IN N.C.,WE HAD SUDDEN LOSE OF POWER IN OUR 2005 FREIGHTLINER (DODGE) SPRINTER. THIS WAS OUR FIRST FAILURE. THE TURBO RESONATOR SEPARATED CAUSING ALMOST COMPLETE LOSE OF POWER. THIS COULD BE VERY DANGEROUS HAD THERE BEEN TRAFFIC. THERE SHOULD BE A RECALL TO…

Read all 3 complaints

BRAKE Indicator Lamp Inoperative/FMVSS 105

NHTSA #16V833000 · Electrical System — Instrument Cluster/Panel · NHTSA notice

Reported November 17, 2016 · Daimler Vans USA, LLC

Potentially affected: 17,501 vehicles

Repair completion: 17.24% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Owners notified July 27, 2017 · Vehicles built June 30, 2003 – August 31, 2006 (per NHTSA)

Defect description

Daimler Vans USA, LLC (DVUSA) is recalling certain model year 2003-2006 Dodge and Freightliner Sprinter 2500 and 3500 vans manufactured June 30, 2003, to August 31, 2006. The instrument cluster on the affected vehicles fails to illuminate the BRAKE warning lamp in the instrument cluster during the vehicle start up bulb-function check. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 105, "Hydraulic and Electric Brake Systems."

Safety consequence

Without the BRAKE lamp illuminating during the vehicle start up bulb-function check, the driver has no confirmation that the lamp is working and therefore may not know whether or not the lamp will illuminate if the brake fluid level is low. If the operator is unaware that the vehicle has low brake fluid, there would be an increased risk of a crash.

Manufacturer remedy

DVUSA will notify owners, and DVUSA and Dodge dealers will correct the instrument cluster software, as necessary, free of charge. An interim notification was sent to owners on January 6, 2017. A second notice will be mailed to owners once the remedy becomes available. The recall began on July 27, 2017. Owners may contact DVUSA customer service at 1-770-705-2070.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

STEERING COLUMNS

NHTSA #08V339000 · Steering — Column · NHTSA notice

Reported July 24, 2008 · SPRINTER ENGINEERING & COMPLIANCE SUPPOR

Potentially affected: 10 vehicles

Manufacturer campaign H25 · Owners notified February 16, 2009 · Vehicles built November 1, 2007 – November 30, 2007 (per NHTSA)

Defect description

SPRINTER IS RECALLING 10 MY 2001-2006 DODGE AND FREIGHTLINER 2500 AND 3500 VEHICLES. THE WELDING SEAM BETWEEN THE BRACKET AND STEERING COLUMN OF AFFECTED SPARE PARTS DOES NOT MEET DESIGN SPECIFICATIONS. THE RESULT OF AN OUT OF SPECIFICATION WELDING SEAM IS THAT THE STEERING COLUMN MAY DETACH FROM ITS INTERIOR VEHICLE MOUNTING BRACKET.

Safety consequence

THE OPERATOR MAY LOSE STEERING ABILITY OF THE VEHICLE INCREASING THE RISK OF A CRASH.

Manufacturer remedy

DEALERS WILL INSPECT AND REPLACE THE STEERING COLUMNS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN ON OR BEFORE FEBRUARY 16, 2009. OWNERS MAY CONTACT SPRINTER AT 843-695-5057.

Notes

CHRYSLER'S RECALL NO. H25.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

REAR AIRCONDITIONING/INTERIOR LAMPS

NHTSA #07V299000 · Interior Lighting · NHTSA notice

Reported July 13, 2007 · DAIMLERCHRYSLER MANUFACTURING INTL

Potentially affected: 4,433 vehicles

Owners notified December 17, 2007 · Vehicles built January 30, 2001 – October 7, 2006 (per NHTSA)

Defect description

ON CERTAIN TRUCKS EQUIPPED WITH REAR AIR CONDITIONING SYSTEM, THE INTERIOR LAMP IS EQUIPPED WITH AN 18W LAMP AND A SCATTERING LENS. IN EXTREMELY HOT AND HUMID CONDITIONS, THE COMBINATION OF HEAT AND HUMIDITY, AND THE HEAT FROM THE LAMP DUE TO EXTREME LONG TERM OPERATION, CAN DISTORT THE SCATTERING LENS.

Safety consequence

THE SWITCHING CONTACTS OF THE LAMP MAY CAUSE A SHORT CIRCUIT OF THE REAR LAMP INCREASING THE RISK OF A FIRE.

Manufacturer remedy

DEALERS WILL REPLACE THE REAR INTERIOR LAMPS FREE OF CHARGE WITH A MODIFIED VERSION WHICH IS NOT SUBJECT TO THE IMPACTS OF HEAT AND HUMIDITY. THE RECALL BEGAN ON DECEMBER 17, 2007. OWNERS MAY CONTACT DAIMLERCHRYSLER MANUFACTURING INTERNATIONAL AT 1-843-695-5041.

Notes

CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

Other Freightliner Sprinter 2500 model years

Check your 2005 Freightliner Sprinter 2500 VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Freightliner Sprinter 2500 at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

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