NHTSA vehicle safety data
2009 Ford F-550 SD Recalls & Complaints
The 2009 Ford F-550 SD has 5 NHTSA recall campaigns and 1 owner complaint on file as of November 3, 2026. Recall repairs are usually free at an authorized Ford dealer.
NHTSA recall and complaint data for the 2009 Ford F-550 SD. Recall data is refreshed daily from NHTSA.
2009 Ford F-550 SD owner complaints
Owners have filed 1 complaint with NHTSA about the 2009 Ford F-550 SD, describing incidents dated May 13, 2014.
Most-cited components
- Fuel/Propulsion System 1 complaint
Newest complaints
ODI #10615901 · Filed
TL* THE CONTACT OWNS A 2009 FORD 550 SUPER DUTY. THE CONTACT STATED THAT WHILE DRIVING 30 MPH, THERE WAS A LOUD RATTLING SOUND AS THEN THE VEHICLE STALLED. THE VEHICLE WAS RESTARTED AND TAKEN TO THE DEALER WHERE THE MECHANIC DIAGNOSED THAT THE FUEL PUMP, FILTERS AND SENSORS NEEDED TO BE REPLACED…
PTO Pressure Switch Oil Leak may Result in Fire
NHTSA #14V360000 · Equipment · NHTSA notice
Reported June 23, 2014 · Palfleet Truck Equipment Company, LLC
Potentially affected: 10 vehicles
Owners notified July 29, 2014 · Vehicles built June 1, 2009 – June 30, 2013 (per NHTSA) · Recall influenced by NHTSA's Office of Defects Investigation
Defect description
Palfleet Truck Equipment Company, LLC (Palfleet) is recalling certain model year 2009-2013 Ford F-350, F-450, and F-550 super duty vehicles modified by Palfleet and equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.
Safety consequence
The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.
Manufacturer remedy
Palfleet will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began on July 29, 2014. Owners may contact Palfleet customer service at 1- 502-376-2458.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
PTO Pressure Switch Oil Leak may Result in Fire
NHTSA #14V336000 · Equipment · NHTSA notice
Reported June 18, 2014 · Dual-Tech, Inc.
Potentially affected: 42 vehicles
Owners notified June 20, 2014 · Recall influenced by NHTSA's Office of Defects Investigation
Defect description
Dual-Tech, Inc. (Dual-Tech) is recalling certain model year 2009-2014 Ford F-550 Super Duty trucks modified by Dual-Tech, equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.
Safety consequence
The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.
Manufacturer remedy
Dual-Tech will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began June 20, 2014. Owners may contact Dual-Tech customer service at 1-800-852-0345.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
PTO Pressure Switch Oil Leak may Result in Fire
NHTSA #14V328000 · Equipment · NHTSA notice
Reported June 13, 2014 · Iowa Mold Tooling Co., Inc.
Potentially affected: 21 vehicles
Repair completion: 57.14% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)
Owners notified July 28, 2014 · Recall influenced by NHTSA's Office of Defects Investigation
Defect description
Iowa Mold Tooling Co., Inc. will notify owners and dealers to inspect the Muncie PTO pressure switch to determine if it is from the range of defective switches and if required, remove the pressure switch assembly and put a plug in the port where the PTO switch had been installed. This switch was never being utilized. This will be done free of charge. The recall is expected to begin in mid-July 2014. Owners may contact Iowa Mold Tooling Co., Inc. at 1-800-247-5958.
Safety consequence
The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.
Manufacturer remedy
Iowa Mold Tooling Co., Inc. will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began on July 28, 2014. Owners may contact Iowa Mold Tooling Co., Inc. at 1-800-247-5958.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
PTO Pressure Switch Oil Leak may Result in Fire
NHTSA #14V327000 · Equipment · NHTSA notice
Reported June 12, 2014 · Stahl
Potentially affected: 10 vehicles
Repair completion: 100% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)
Owners notified November 12, 2014 · Recall influenced by NHTSA's Office of Defects Investigation
Defect description
Stahl is recalling certain model year 2009-2014 Ford F-350 Super Duty, F-450 Super Duty, and F-550 Super Duty vehicles modified by Stahl and equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.
Safety consequence
The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.
Manufacturer remedy
Stahl will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. Owners may contact Stahl customer service at 1-800-277-8245, or Muncie at 1-800-367-7867.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
PTO Pressure Switch Oil Leak may Result in Fire
NHTSA #14V382000 · Equipment · NHTSA notice
Reported June 10, 2014 · SOMERSET WELDING & STEEL, INC.
Potentially affected: 4 vehicles
Owners notified August 4, 2014 · Vehicles built June 1, 2009 – June 30, 2013 (per NHTSA) · Recall influenced by NHTSA's Office of Defects Investigation
Defect description
Somerset Welding & Steel, doing business as J&J Truck equipment (J&J), is recalling certain model year 2009-2013 Ford F-350, F-450, and F-550 Super Duty chassis with 6.8L gasoline engines modified by J&J to be equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.
Safety consequence
The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.
Manufacturer remedy
Somerset will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began August 2014. Owner's may contact Somerset customer service at 1-800-777-2671.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Other Ford F-550 SD model years
Check your 2009 Ford F-550 SD VIN
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