NHTSA vehicle safety data

2004 BMW 325I Recalls & Complaints

The 2004 BMW 325I has 5 NHTSA recall campaigns and 147 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized BMW dealer.

NHTSA recall and complaint data for the 2004 BMW 325I. Recall data is refreshed daily from NHTSA.

Pre-purchase inspection checklist → Reliability & 5-year cost forecast →

2004 BMW 325I owner complaints

Owners have filed 147 complaints with NHTSA about the 2004 BMW 325I, describing incidents dated May 25, 2004 to May 16, 2025.

Most-cited components

Air Bags 62 complaints
Exterior Lighting 44 complaints
Electrical System 21 complaints
Visibility/Wiper 10 complaints
Engine 7 complaints
Service Brakes 6 complaints

Of the 147 complaints on file, 5 report a crash and 11 a fire; across all 147 complaints, owners report 4 injuries (owner-reported, not verified by NHTSA).

Newest complaints

ODI #11661364 · Filed May 16, 2025
I cannot use put my windows up/down, cannot open the trunk, cannot use interior lights, cannot unlock my gas lid. Due to a broke. Electronic part called the GM5
ODI #11469025 · Filed June 13, 2022
The contact owned a 2004 BMW 325i. The contact received notification of NHTSA Campaign Number: 20V018000 (Air Bags) and requested to be removed from the recall distribution list as she no longer own the vehicle. The local dealer and manufacturer were not contacted.
ODI #11418569 · Filed May 26, 2021
2004 BMW 325i. Inquiry on behalf of the constituent, in regards to getting assistance with his BMW. THE CONSUMER STATED THE EMISSIONS SYSTEM FAILED. MULTIPLE REPAIR ATTEMPTS WERE MADE. THE DMTL PUMP WAS REPLACED. THE CONSUMER REQUESTED TO BE REIMBURSED FOR REPAIRS.

Read all 147 complaints

Owner-reported

2004 BMW 325I mileage at failure

81 of the 147 complaints on file for the 2004 BMW 325I give the vehicle's mileage when the problem happened.

Mileage at failure by component, from owners' complaints to NHTSA
Component	Median	Middle half	Based on
Exterior Lighting	Median 80,000 miles	Middle half 60,000–110,000 miles	Based on 32 complaints

A component's median is its 50th percentile, and its middle half runs from its 25th to its 75th percentile.

Owners give the mileage themselves, often as a round number, and NHTSA doesn't check it. A complaint that names several components counts under each one, and mileages that can't be right, such as 999,999, or 50 miles on a five-year-old car, are left out.

These figures describe the complaints owners filed. They don't predict when a particular vehicle will have a problem, and vehicles that never had one aren't counted.

Mileage from NHTSA's complaints file of October 31, 2026. How these figures are worked out

NHTSA defect investigations

NHTSA's investigations file lists the 2004 BMW 325I in 5 investigations. A listed model year means only that an investigation names it; it says nothing about any particular vehicle. An open investigation is not a finding that a safety defect exists, and NHTSA can close one without a recall.

Engineering Analysis EA15-001: Air Bag Inflator Rupture
Open since February 24, 2015
- Recall 14V-668
- Recall 15V-284
- Recall 15V-285
- Recall 15V-286
- Recall 15V-287
- Recall 15V-312
- and 188 more on the investigation page
Preliminary Evaluation PE14-016: Air Bag Inflator Rupture
Closed March 2, 2015
- Recall 13V-172
- Recall 14V-428
- Recall 14V-700
- Recall 14V-763
- Recall 14V-770
- Recall 14V-787
- and 3 more on the investigation page
Engineering Analysis EA09-019: Rear Lamp Illumination
Closed September 28, 2011
- Recall 11V-438
Preliminary Evaluation PE09-036: REAR LAMP ILLUMINATION
Closed December 22, 2009
- Recall 11V-438
Defect Petition DP09-002: REAR LAMP ILLUMINATION
Closed August 6, 2009

Open and recently closed NHTSA defect investigations

Passenger Frontal Air Bag Inflators May Explode

NHTSA #20V018000 · Air Bags — Frontal — Passenger Side — Inflator Module · NHTSA notice

Reported January 15, 2020 · BMW of North America, LLC

Potentially affected: 292,948 vehicles

Repair completion: 42.41% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Owners notified February 13, 2020 · Recall influenced by NHTSA's Office of Defects Investigation

Recall group: Takata airbag inflators

DO NOT DRIVE — this recall carries a "do not drive" advisory. Contact a BMW dealer immediately.

Defect description

BMW of North America, LLC (BMW) is recalling certain 2000-2005 323iT, 325iT, 325xiT, 320i, 323i, 325i, 325xi, 328i, 330i and 330xi and 2000-2006 323Ci, 325Ci, 328Ci, 330Ci, M3 Coupe, 323Cic, 325Cic, 330Cic, and M3 Convertible vehicles equipped with non-desiccated frontal Takata PSAN inflators and PSPI passenger frontal air bag inflators containing phase stabilized ammonium nitrate (PSAN) propellant that were used as interim remedy parts for previous Takata recalls. These inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Safety consequence

An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Manufacturer remedy

BMW will notify owners, and dealers will replace the passenger's front air bag, free of charge. The recall began February 13, 2020. Owners may contact BMW customer service at 1-800-525-7417.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Passenger Side Air Bag Inflator may Rupture

NHTSA #14V428000 · Air Bags · NHTSA notice

Reported June 11, 2018 · BMW of North America, LLC

Potentially affected: 574,007 vehicles

Repair completion: 29.07% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Owners notified December 1, 2014 · Recall influenced by NHTSA's Office of Defects Investigation

Recall group: Takata airbag inflators

DO NOT DRIVE — this recall carries a "do not drive" advisory. Contact a BMW dealer immediately.

Defect description

BMW of North America, LLC (BMW) is recalling certain model year 2000 323i sedans, coupes, convertibles, and Sports Wagons; 2000 328i sedans and coupes; 2001-2005 325i sedans, coupes, convertibles, and Sport Wagons; 2001-2005 325xi sedans and Sports Wagons; 2006 325i coupes and convertibles; 2001-2006 330i sedans, coupes, and convertibles; 2001-2005 330xi sedans; and 2001-2006 M3 coupes and convertibles to address a safety defect in the passenger side frontal air bag which may produce excessive internal pressure that could cause the air bag inflator to rupture upon deployment of the air bag.

Safety consequence

In the event of a crash necessitating deployment of the passenger's frontal air bag, excessive internal pressure could cause rupturing of the inflator resulting in metal fragments striking and potentially seriously injuring the passenger seat occupant or other occupants.

Manufacturer remedy

Owners are advised not to drive their vehicles until they have been repaired. BMW will notify owners, and dealers will replace the passenger side frontal air bag, free of charge. An interim notice was mailed to owners in September 2014. A second notice was mailed when an adequate supply of parts became available, on December 1, 2014. Owners may contact BMW customer service at 1-800-525-7417 or email BMW at [email protected].

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.This is an expansion of NHTSA Recall 13V-172.

Driver Frontal Air Bag Inflator May Rupture

NHTSA #15V318000 · Air Bags — Frontal — Driver Side — Inflator Module · NHTSA notice

Reported May 28, 2015 · BMW of North America, LLC

Potentially affected: 419,235 vehicles

Repair completion: 33.39% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Owners notified August 19, 2016 · Recall influenced by NHTSA's Office of Defects Investigation

Recall group: Takata airbag inflators

DO NOT DRIVE — this recall carries a "do not drive" advisory. Contact a BMW dealer immediately.

Defect description

BMW of North America, LLC (BMW) is recalling certain model year 2002-2005 325i, 325xi, 330i, and 330xi Sedans, and 325xi and 325i Sportswagons, 2002-2006 330Ci, 325Ci, and M3 Convertibles and 325i, 330i, and M3 Coupes, 2002-2003 M5, 540i, 525i Sedan, and 530i Sedans, and 540i and 525i Sportswagons, and 2003 X5 3.0i and 4.4i Sports Activity Vehicles. Please note that the 5-series and X5 vehicles are only included if they are equipped with the optional sports steering wheel. The affected vehicles are equipped with a dual-stage driver frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture.

Safety consequence

In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.

Manufacturer remedy

Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify owners, and dealers will replace the front driver air bag module, free of charge. The recall began Aug 2016. Owners may contact BMW customer service at 1-800-525-7417. Note: This recall supersedes recall 14V-348 in its entirety. Additionally, vehicles that have had their driver side frontal air bag replaced previously as part of a recall remedy need to have their air bag replaced under this recall as well. Note: On December 17, 2015 BMW removed the model year 2004 X5 3.0i and 4.4i Sports Activity vehicle from this recall. Those vehicles were mistakenly identified as including the air bags that are subject to this recall.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

REAR LAMPS IN BODY PANEL

NHTSA #11V438000 · Exterior Lighting — Brake Lights · NHTSA notice

Reported August 26, 2011 · BMW OF NORTH AMERICA, LLC

Potentially affected: 241,000 vehicles

Owners notified February 15, 2012 · Vehicles built September 1, 2001 – March 1, 2005 (per NHTSA) · Recall influenced by NHTSA's Office of Defects Investigation

Defect description

BMW IS RECALLING CERTAIN MODEL YEAR 2002-2005 325I, 325XI, 330I, AND 330XI VEHICLES MANUFACTURED FROM SEPTEMBER 1, 2001, THROUGH MARCH 1, 2005. OVER TIME, RESISTANCE IN THE ELECTRICAL CONTACTS MAY CAUSE ONE OR MORE REAR LAMP FUNCTIONS (TAIL LIGHT, BRAKE LIGHT, AND/OR TURN-SIGNAL), WITHIN THE VEHICLE'S BODY PANEL, TO STOP WORKING.

Safety consequence

INTERMITTENT LIGHT OPERATION REDUCES THE ABILITY TO WARN OTHER MOTORISTS OF THE DRIVER'S INTENTIONS. THIS COULD CAUSE A VEHICLE CRASH WITHOUT WARNING.

Manufacturer remedy

BMW WILL NOTIFY OWNERS, AND DEALERS WILL REPAIR THE VEHICLES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 15, 2012. OWNERS MAY CONTACT BMW CUSTOMER RELATIONS AND SERVICES AT 1-800-525-7417.

Notes

OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .

MASTER CYLINDER LEAK

NHTSA #07E023000 · Service Brakes, Hydraulic — Foundation Components — Master Cylinder · NHTSA notice

Reported March 29, 2007 · CARDONE INDUSTRIES, INC.

Potentially affected: 13,128 vehicles

Owners notified April 2, 2007

Defect description

CERTAIN CARDONE MASTER CYLINDERS WITH PART NUMBERS 10-2925, 10-2987, 10-2987MZA, 10-3083, 11-3015, 11-3042, 11-3044, 11-3045, 11-3047, 11-3064, AND 11-3156, AND WITH DATE CODES LOWER THAN DCA7078 SOLD AS REPLACEMENT EQUIPMENT FOR USE ON THE VEHICLES LISTED ABOVE. THE SEAL ON MASTER CYLINDER CAN FAIL AND LEAK BRAKE FLUID.

Safety consequence

LOSS OF BRAKE FLUID CAN RESULT IN POOR BRAKING PERFORMANCE, POSSIBLY RESULTING IN A VEHICLE CRASH.

Manufacturer remedy

CARDONE WILL NOTIFY OWNERS AND OFFER TO REPURCHASE ANY DEFECTIVE MASTER CYLINDERS. THE RECALL BEGAN DURING APRIL 2007. OWNERS CAN CONTACT CARDONE AT 1-800-777-4780.

Notes

THIS RECALL ONLY PERTAINS TO AFTERMARKET CARDONE MASTER CYLINDERS AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON THE VEHICLES LISTED ABOVE.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

try.vin has no NCAP crash-test rating on file for the 2004 BMW 325I. NHTSA rates some vehicles by body style — pickups by cab, vans by roof height — so check nhtsa.gov/ratings.

147 owner complaints have been filed with NHTSA for the 2004 BMW 325I.

Electrical System; Exterior Lighting; Visibility/Wiper

ODI #11661364

Incident: May 16, 2025 · Filed: May 16, 2025

I cannot use put my windows up/down, cannot open the trunk, cannot use interior lights, cannot unlock my gas lid. Due to a broke. Electronic part called the GM5

Air Bags

ODI #11469025

Incident: June 13, 2022 · Filed: June 13, 2022

The contact owned a 2004 BMW 325i. The contact received notification of NHTSA Campaign Number: 20V018000 (Air Bags) and requested to be removed from the recall distribution list as she no longer own the vehicle. The local dealer and manufacturer were not contacted.

Fuel System, Diesel

ODI #11418569

Incident: May 26, 2021 · Filed: May 26, 2021

2004 BMW 325i. Inquiry on behalf of the constituent, in regards to getting assistance with his BMW. THE CONSUMER STATED THE EMISSIONS SYSTEM FAILED. MULTIPLE REPAIR ATTEMPTS WERE MADE. THE DMTL PUMP WAS REPLACED. THE CONSUMER REQUESTED TO BE REIMBURSED FOR REPAIRS.

Exterior Lighting

ODI #11406257

Incident: April 8, 2020 · Filed: April 3, 2021

THE REFLECTOR BOWL ON THE HEADLIGHTS BURNS, CREATING A SEVERELY DECREASED OUTPUT. THIS IS AN ISSUE KNOWN BY MANY PEOPLE IN THE BMW COMMUNITY. HTTPS://WWW.BIMMERFEST.COM/THREADS/E46-ZKW-REFLECTOR-RECALL-OPEN-NHTSA-INVESTIGATION.552978/

Unknown or Other; Visibility/Wiper

ODI #11400402

Incident: March 10, 2021 · Filed: March 11, 2021

THIS CAR WAS SOLD TO US UNDER FALSE STATEMENTS,WIPER DISPENSER DOES NOT WORK ,KEY FOB DOES NOT WORK,NO TITLE ,THE CAR HESITATES AND VIBRATES,OIL LEAK,ODOMETER ON CARFAX SAYS 86000 ACTUALLY 111,402.WE WRWE TOLD IT WAS EXCELLENT CONDITION .THE CAR IS NOT. BOUGHT IT 3/10 21 7:00PM , CALLED 3/11 8;00 AM ASK FOR REFUND.THOUGHT WE HAD A 3 DAY GRACE PERIOD. THE DEALER LAUGHED NO. WE ARE SENIORS CITIZEN I GUESS HE THOUGHT HE HAD US. CREST AUTO WHOLESALERS OF S W FLORIDA. CRAIG WALLACE. WELL DRIVING IT STARTED TO VIBRATE. AND HUM? COULD NOT DECLINE GOOD. COULD NOT CLEAN WIND SHIELD.IT VIBRATES WHEN STATIONARY.DIDN'T KNOW UNTIL I STARTED DRIVING IT. THOUGHT IT WAS BECAUSE CAR COLD? BAD OIL LEAK. AND TIRES NEED BALANCED THOUGHT THAT WAS IT BUT NO.WHAT CAN WE DO OUT $4,500. FOR A CAR THAT'S NOT EXCELLENT IT SAYS ON CAR FAX.THIS HAPPENS ON STREET AND EXPRESS. HELP NOT A SAFE CAR.

Electrical System; Air Bags; Service Brakes

ODI #11377873

Fire

Incident: November 28, 2020 · Filed: December 4, 2020

THE GROUND WIRE ON MY BREAK LIGHT HAS BURNED THROUGH THE 8 PIN CONNECTOR NOT ONLY IS THIS LIMITING MY ABILITY TO WARN OTHER DRIVERS IT IS A MAJOR FIRE HAZARD THIS WAS DISCOVERED DURING A RECALL SERVICE AT THE LOCAL DEALERSHIP I DO NOT BELIEVE. THE PROPER STEPS HAVE BEEN TAKEN TO REMEDY THIS PROBLEM AND IF THIS CAN NOT BE RESOLVED INFORMALLY I WOULD LIKE TO PURSUE FORMAL LITIGATION AGAINST ALL PARTIES INVOLVED AND FOR DISCOVERY PURPOSE ALL RELATED CORRESPONDENCE, VIDEO, AND RECORDED EVIDENCE SHOULD BE PRESERVED. CURRENTLY THE BREAK LIGHT IS NOT WORKING AND THERE ARE DEFECTIVE AND HAZARDOUS AIRBAGS.

Air Bags

ODI #11351363

Incident: August 14, 2020 · Filed: August 26, 2020

I WAS DRIVING BY MYSELF ON THE FREEWAY AND A RUBBLE THE SIZE OF A BASKETBALL WAS ROLLING TOWARDS MY PATH. I DO NOT KNOW IF IT FELL FROM A CONSTRUCTION VEHICLE OR IT ALREADY HIT ANOTHER CAR AND THAT THE RUBBLE JUST RICOCHET TOWARDS ME. ANYWAY I WAS GOING 65 MILES PER HOUR AND WAS IN THE MIDDLE LANE AND THERE WERE CARS ON BOTH SIDES AND A CAR NOT TOO FAR OFF BEHIND. I NEVER HAD THE CHANCE TO AVOID THE RUBBLE SO I JUST BRACED MYSELF AND HOPE THAT THE RUBBLE WOULD GET PAST ME. UNFORTUNATELY, IT HIT MY LEFT SIDE AND ELEVATED MY CAR AROUND 2 TO 3 FEET FROM THE GROUND AND FLATTENED MY TWO LEFT TIRES. THE AIRBAG ON THE FRONT PASSENGER SIDE DEPLOYED, THE ONE ON THE DOOR AND THE ONE ON THE UPPER ROOF PANEL. NONE OF THE DRIVER SIDE AIRBAGS DEPLOYED. I JUST HAD A LITTLE WHIPLASH FROM THE IMPACT BUT I WAS FINE. I CONTACTED MY INSURANCE AND UPON INSPECTION THEY CONSIDERED MY VEHICLE A TOTAL LOSS DUE TO THE DAMAGES. I ALSO CONTACTED BMW AND HAVE YET TO NOTIFY ME OF WHY THE DRIVER SIDE AIRBAG DID NOT DEPLOY ON WHERE THE IMPACT OCCURRED. THEY DID A RECALL SERVICE ON MY VEHICLE AROUND MARCH 2020 FOR THE AIRBAG. AFTER THE SERVICE THERE WERE NO AIRBAG LIGHTS OR ANY WARNINGS ON THE DASHBOARD. IN THE EVENT OF THE ACCIDENT, MY VEHICLE WENT TO AN SOS MODE WHICH SLOWED DOWN THE VEHICLE AND AUTOMATICALLY TURNED ON THE HAZARD LIGHTS. I WAS ABLE TO PULL TO THE RIGHT SHOULDER OF THE FREEWAY AND HAD IT TOWED. HOPEFULLY THE CAR MANUFACTURER COULD SEND NOTICE TO OWNERS OF THIS CAR MODEL THAT COULD HAVE THE SAME ISSUE WITH AIRBAGS ON THE SIDE OF IMPACT NOT DEPLOYING.

Air Bags

ODI #11317318

Incident: January 15, 2020 · Filed: March 10, 2020

TL* TAKATA RECALL. THE CONTACT OWNS A 2004 BMW 325I. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 20V018000 (AIR BAGS). THE CONTACT CALLED TWO BMW DEALERS, INCLUDING THE BMW OF MONTEREY DEALER, LOCATED AT (1 GEARY PLZ, SEASIDE, CA 93955) AND IT WAS CONFIRMED THAT THE PARTS WERE NOT AVAILABLE. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE AND WAS NOT ABLE TO CONFIRM WHEN THE PARTS WERE TO BECOME AVAILABLE. THE CONTACT HAD NOT EXPERIENCED A FAILURE. PARTS DISTRIBUTION DISCONNECT.

Unknown or Other

ODI #11310208

Incident: January 3, 2020 · Filed: February 19, 2020

WHEN TRAVELING AT 60 MPH ON A RESTRICTED HIGHWAY OUR SUNROOF EXPLODED. THERE WERE NO SURROUNDING VEHICLES OR ANY EVIDENCE OF PROJECTILES THAT WOULD HAVE EXPLAINED THE EXPLOSION. WEATHER CONDITIONS WERE CLEAR, DRY, AND ABOVE FREEZING.

Electrical System

ODI #11307664

Fire

Incident: November 26, 2019 · Filed: February 7, 2020

TL* THE CONTACT OWNED A 2004 BMW 325I. THE CONTACT STATED THAT WHILE PARKED AT A FUELING STATION AND WHEN EXITING THE STORE NOTICED SMOKE EXITING THE TRUNK OF THE VEHICLE. THE CONTACT USED THE KEY FOB TO OPEN THE TRUNK OF THE VEHICLE AND SAW THAT TRUNK WAS ENGULFED IN FLAMES. THE FIRE DEPARTMENT AND POLICE DEPARTMENT WERE CALLED FOR ASSISTANCE. THE FIRE DEPARTMENT WAS ABLE TO EXTINGUISH THE FIRE. A FIRE AND POLICE REPORT WERE FILED. THE FIRE DEPARTMENT STATED THAT THE FIRE WAS NOT DUE TO OPERATOR INVOLVEMENT AND WAS CAUSED BY AN ELECTRICAL FAILURE. THE CONTACT WAS NOT INJURED. THE VEHICLE WAS TOWED TO A TOW YARD. THE VEHICLE WAS NOT TAKEN TO BE DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS CONTACTED AND INFORMED OF THE FAILURE. THE CONTACT RECEIVED A LETTER FROM THE MANUFACTURER WHICH STATED THAT THE FAILURE WAS POSSIBLY DUE TO RODENT INTRUSION IN THE VEHICLE. THE VEHICLE WAS DESTROYED. THE APPROXIMATE FAILURE MILEAGE WAS 130,000. *LN *DL

Other BMW 325I model years

Check your 2004 BMW 325I VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your BMW 325I at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

Check a BMW VIN