NHTSA vehicle safety data
2004 Kia Sedona Recalls, Ratings & Complaints
The 2004 Kia Sedona has 2 NHTSA recall campaigns and 176 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized Kia dealer.
NHTSA recall and complaint data for the 2004 Kia Sedona, plus NCAP crash-test ratings. Recall data is refreshed daily from NHTSA.
2004 Kia Sedona owner complaints
Owners have filed 176 complaints with NHTSA about the 2004 Kia Sedona, describing incidents dated October 18, 2003 to October 7, 2021.
Most-cited components
- Wheels 32 complaints
- Engine 30 complaints
- Service Brakes 30 complaints
- Steering 22 complaints
- Electrical System 18 complaints
- Suspension 17 complaints
Of the 176 complaints on file, 10 report a crash and 14 a fire; across all 176 complaints, owners report 25 injuries and 2 deaths (owner-reported, not verified by NHTSA).
Newest complaints
ODI #11767032 · Filed
In XXX, my 2004 Kia Sedona caught fire shortly after I arrived at work in [XXX]. My [XXX] daughter was with me because she was sick. After parking, I removed her from the back seat and went inside the salon. Minutes later, I returned and saw smoke coming from the engine. Within seconds, the front of…
ODI #11436117 · Filed
Everything appears normal driving down road bout 45 to 50 mph. Slowed down for car n front was turning when I noticed smoke coming from under hood around headlights both sides. Then we pulled into a storage unit place. When even more smoke . I got out popped hood it was all on fire. I turned off van…
ODI #11319611 · Filed
I HAVE A 2004 KIA SENDONA LX VAN AND THE WHEEL BARRINGS ARE BAD I FIXED IT ONCE ALREADY A MONTH AGO AND IT IS ALREADY BROKEN AGAIN BOTH TIMES IT COMPLETELY FELL APART IN TO LITTLE PEICES WHEN I TOOK THE WHEEL OFF.
NHTSA defect investigations
NHTSA's investigations file lists the 2004 Kia Sedona in 3 investigations. A listed model year means only that an investigation names it; it says nothing about any particular vehicle. An open investigation is not a finding that a safety defect exists, and NHTSA can close one without a recall.
- Engineering Analysis EA08-017: STEERING INTERMEDIATE SHAFT BINDING
Closed July 1, 2009
- Preliminary Evaluation PE08-033: STEERING BINDING
Closed August 28, 2008
- Preliminary Evaluation PE04-067: THROTTLE CABLE BINDING
Closed January 27, 2005
THROTTLE STICKING
NHTSA #05V329000 · Vehicle Speed Control — Cables · NHTSA notice
Reported July 20, 2005 · KIA MOTORS AMERICA, INC.
Potentially affected: 118,447 vehicles
Kia campaign SC-051 · Owners notified August 15, 2005 · Recall influenced by NHTSA's Office of Defects Investigation
Defect description
ON CERTAIN MINI VANS, FREEZING CONDITIONS CAN CAUSE WATER ON THE THROTTLE CABLE TO FREEZE DURING NORMAL OPERATION. RESISTANCE TO MOVEMENT OF THE THROTTLE CABLE CAN OCCUR WHEN THE DRIVER LIFTS THEIR FOOT OFF OF THE GAS PEDAL.
Safety consequence
THIS CAN CAUSE THE CABLE TO STICK, THUS PREVENTING THE ENGINE FROM RETURNING TO IDLE AND CAUSING THE VEHICLE TO MAINTAIN SPEED OR ACCELERATE. SUCH AN EVENT CAN OCCUR WITHOUT WARNING AND COULD CAUSE A CRASH.
Manufacturer remedy
DEALERS WILL MODIFY A PROTECTIVE SLEEVE AROUND THE THROTTLE CABLE. THE RECALL BEGAN ON AUGUST 15, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.
Notes
KIA RECALL NO. SC-051.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236; (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.
REAR WHEEL BEARING DAMAGE
NHTSA #05V232000 · Wheels · NHTSA notice
Reported May 19, 2005 · KIA MOTORS AMERICA, INC.
Potentially affected: 37,358 vehicles
Kia campaign SC-049 · Owners notified June 13, 2005 · Vehicles built June 24, 2003 – October 29, 2004 (per NHTSA)
Defect description
ON CERTAIN MINI VANS EQUIPPED WITH ALLOY WHEELS, MOISTURE CAN ACCUMULATE AROUND THE REAR HUB CAPS CAUSING DAMAGE TO THE OUTER WHEEL BEARING.
Safety consequence
WHEEL BEARING FAILURE MAY OCCUR WITHOUT WARNING WHICH COULD RESULT IN A CRASH.
Manufacturer remedy
DEALERS WILL REPLACE THE REAR HUB CAPS FREE OF CHARGE. UPON INSPECTION, SOME VEHICLES WILL ALSO REQUIRE REPLACEMENT OF THE REAR OUTER BEARINGS AND/OR HUB ASSEMBLY. THE RECALL BEGAN ON JUNE 13, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.
Notes
KIA RECALL NO. SC-049. CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.
Other Kia Sedona model years
Check your 2004 Kia Sedona VIN
Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Kia Sedona at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.
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