NHTSA vehicle safety data

2004 Kia Sedona Recalls, Ratings & Complaints

The 2004 Kia Sedona has 2 NHTSA recall campaigns and 176 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized Kia dealer.

NHTSA recall and complaint data for the 2004 Kia Sedona, plus NCAP crash-test ratings. Recall data is refreshed daily from NHTSA.

2004 Kia Sedona owner complaints

Owners have filed 176 complaints with NHTSA about the 2004 Kia Sedona, describing incidents dated October 18, 2003 to October 7, 2021.

Most-cited components

  • Wheels 32 complaints
  • Engine 30 complaints
  • Service Brakes 30 complaints
  • Steering 22 complaints
  • Electrical System 18 complaints
  • Suspension 17 complaints

Of the 176 complaints on file, 10 report a crash and 14 a fire; across all 176 complaints, owners report 25 injuries and 2 deaths (owner-reported, not verified by NHTSA).

Newest complaints

  • ODI #11767032 · Filed

    In XXX, my 2004 Kia Sedona caught fire shortly after I arrived at work in [XXX]. My [XXX] daughter was with me because she was sick. After parking, I removed her from the back seat and went inside the salon. Minutes later, I returned and saw smoke coming from the engine. Within seconds, the front of…

  • ODI #11436117 · Filed

    Everything appears normal driving down road bout 45 to 50 mph. Slowed down for car n front was turning when I noticed smoke coming from under hood around headlights both sides. Then we pulled into a storage unit place. When even more smoke . I got out popped hood it was all on fire. I turned off van…

  • ODI #11319611 · Filed

    I HAVE A 2004 KIA SENDONA LX VAN AND THE WHEEL BARRINGS ARE BAD I FIXED IT ONCE ALREADY A MONTH AGO AND IT IS ALREADY BROKEN AGAIN BOTH TIMES IT COMPLETELY FELL APART IN TO LITTLE PEICES WHEN I TOOK THE WHEEL OFF.

Read all 176 complaints

NHTSA defect investigations

NHTSA's investigations file lists the 2004 Kia Sedona in 3 investigations. A listed model year means only that an investigation names it; it says nothing about any particular vehicle. An open investigation is not a finding that a safety defect exists, and NHTSA can close one without a recall.

Open and recently closed NHTSA defect investigations

THROTTLE STICKING

NHTSA #05V329000 · Vehicle Speed Control — Cables · NHTSA notice

Reported July 20, 2005 · KIA MOTORS AMERICA, INC.

Potentially affected: 118,447 vehicles

Kia campaign SC-051 · Owners notified August 15, 2005 · Recall influenced by NHTSA's Office of Defects Investigation

Defect description

ON CERTAIN MINI VANS, FREEZING CONDITIONS CAN CAUSE WATER ON THE THROTTLE CABLE TO FREEZE DURING NORMAL OPERATION. RESISTANCE TO MOVEMENT OF THE THROTTLE CABLE CAN OCCUR WHEN THE DRIVER LIFTS THEIR FOOT OFF OF THE GAS PEDAL.

Safety consequence

THIS CAN CAUSE THE CABLE TO STICK, THUS PREVENTING THE ENGINE FROM RETURNING TO IDLE AND CAUSING THE VEHICLE TO MAINTAIN SPEED OR ACCELERATE. SUCH AN EVENT CAN OCCUR WITHOUT WARNING AND COULD CAUSE A CRASH.

Manufacturer remedy

DEALERS WILL MODIFY A PROTECTIVE SLEEVE AROUND THE THROTTLE CABLE. THE RECALL BEGAN ON AUGUST 15, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.

Notes

KIA RECALL NO. SC-051.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236; (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

REAR WHEEL BEARING DAMAGE

NHTSA #05V232000 · Wheels · NHTSA notice

Reported May 19, 2005 · KIA MOTORS AMERICA, INC.

Potentially affected: 37,358 vehicles

Kia campaign SC-049 · Owners notified June 13, 2005 · Vehicles built June 24, 2003 – October 29, 2004 (per NHTSA)

Defect description

ON CERTAIN MINI VANS EQUIPPED WITH ALLOY WHEELS, MOISTURE CAN ACCUMULATE AROUND THE REAR HUB CAPS CAUSING DAMAGE TO THE OUTER WHEEL BEARING.

Safety consequence

WHEEL BEARING FAILURE MAY OCCUR WITHOUT WARNING WHICH COULD RESULT IN A CRASH.

Manufacturer remedy

DEALERS WILL REPLACE THE REAR HUB CAPS FREE OF CHARGE. UPON INSPECTION, SOME VEHICLES WILL ALSO REQUIRE REPLACEMENT OF THE REAR OUTER BEARINGS AND/OR HUB ASSEMBLY. THE RECALL BEGAN ON JUNE 13, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.

Notes

KIA RECALL NO. SC-049. CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

Other Kia Sedona model years

Check your 2004 Kia Sedona VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Kia Sedona at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

Check a Kia VIN