NHTSA vehicle safety data

2004 Kia Rio Recalls, Ratings & Complaints

The 2004 Kia Rio has 2 NHTSA recall campaigns and 38 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized Kia dealer.

NHTSA recall and complaint data for the 2004 Kia Rio, plus NCAP crash-test ratings. Recall data is refreshed daily from NHTSA.

2004 Kia Rio owner complaints

Owners have filed 38 complaints with NHTSA about the 2004 Kia Rio, describing incidents dated December 18, 2003 to March 1, 2024.

Most-cited components

  • Engine 12 complaints
  • Fuel/Propulsion System 6 complaints
  • Electrical System 5 complaints
  • Suspension 5 complaints
  • Power Train 4 complaints
  • Service Brakes 4 complaints

Of the 38 complaints on file, 4 report a crash and 2 a fire; across all 38 complaints, owners report 2 injuries (owner-reported, not verified by NHTSA).

Newest complaints

  • ODI #11575004 · Filed

    I bought this car used a little less than a week ago. There was a thumping noise under the hood so I took the car to the dealer twice for this issue. I looked under the hood tonight and found a bunch of pieces that are not bolted down and the battery is completely unsecured and can move around…

  • ODI #11202631 · Filed

    MY WIFE GOT LOCKED IN HER CAR IN THE GARAGE AT HOME. THERE IS A SPRING ON THE DOOR LATCH THAT HOLDS UP A LEVER, THAT BROKE, CAUSING THE LEVER TO DROP AND JAM THE LOCK LEVER. WHEN SHE TRIED TO UNLOCK HER DOOR IT WOULD NOT RELEASE AND THE AUTO LOCK FUNCTION KEPT THE OTHER DOORS LOCKED TOO. WE WERE…

  • ODI #11183157 · Filed

    TAKATA RECALL 2004 KIA RIO LOCKS IN CAR BROKEN UNABLE TO UNLOCK AND GET OUT THE CAR I DON'T KNOW IF THERE IS SOMETHING WRONG WITH THE LOCKING SYSTEM AND IT HAS BECOME A MAJOR PROBLEM

Read all 38 complaints

FMVSS 225/CHILD SEAT ANCHORASGE SYSTEM

NHTSA #05V557000 · Child Seat · NHTSA notice

Reported December 12, 2005 · KIA MOTORS AMERICA, INC.

Potentially affected: 90,865 vehicles

Kia campaign SC057 · Owners notified January 30, 2006 · Vehicles built June 22, 2002 – June 11, 2005 (per NHTSA)

Defect description

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, 'CHILD RESTRAINT ANCHORAGE SYSTEMS.' CERTAIN CHILD RESTRAINT ANCHORS WILL NOT FULLY LATCH ONTO THE LOWER LATCH ANCHORS LOCATED BETWEEN THE REAR SEAT BACK AND REAR SEAT CUSHION BECAUSE OF INTERFERENCE BETWEEN THE CHILD SEAT ANCHORS AND A METAL WIRE LOCATED IN THE FRAME OF THE REAR SEAT BACK. UNTIL THE RECALL REPAIR IS COMPLETED, FOLLOW THE INSTRUCTIONS PROVIDED BY YOUR CHILD SEATS MANUFACTURER ON HOW TO PROPERLY INSTALL THE CHILD SEAT WITH YOUR VEHICLE'S REAR SAFETY BELTS RATHER THAN USING THE LATCH SYSTEM.

Safety consequence

IN THE EVENT OF A VEHICLE CRASH, IF THE CHILD SEAT IS NOT PROPERLY INSTALLED, PERSONAL INJURY OR DEATH COULD OCCUR.

Manufacturer remedy

DEALERS WILL REPLACE THE LOWER ANCHORS FREE OF CHARGE. THE RECALL BEGAN ON JANUARY 30, 2006. OWNERS MAY CONTACT KIA AT 1-800-333-4542.

Notes

KIA RECALL NO. SC057.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

KIA/FUEL DISTRIBUTOR ASSEMBLY

NHTSA #04V179000 · Fuel System, Gasoline — Delivery · NHTSA notice

Reported April 9, 2004 · KIA MOTORS AMERICA, INC.

Potentially affected: 187,790 vehicles

Kia campaign SC036 · Owners notified June 18, 2004 · Vehicles built May 4, 2000 – March 31, 2004 (per NHTSA) · Recall influenced by NHTSA's Office of Defects Investigation

Defect description

ON CERTAIN PASSENGER VEHICLES, THE FUEL INTAKE NIPPLE OF THE FUEL DISTRIBUTOR IS SUBJECT TO FRACTURE OR CRACKING DURING REMOVAL OF THE QUICK CONNECT COUPLING SECURING THE MAIN FUEL TUBE ASSEMBLY TO THE FUEL INTAKE NIPPLE, OR WHEN FORCE IS ACCIDENTALLY APPLIED TO THE INTAKE NIPPLE DURING THE VEHICLE ASSEMBLY PROCESS OR DURING ENGINE COMPARTMENT REPAIRS.

Safety consequence

FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.

Manufacturer remedy

DEALERS WILL REPLACE THE FUEL DISTRIBUTOR AND MAIN FUEL TUBE ASSEMBLIES. THE RECALL BEGAN JUNE 18, 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.

Notes

KIA RECALL NO. SC036.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Other Kia Rio model years

Check your 2004 Kia Rio VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Kia Rio at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

Check a Kia VIN