NHTSA vehicle safety data

2016 International Lonestar Recalls & Complaints

The 2016 International Lonestar has 6 NHTSA recall campaigns and 1 owner complaint on file as of November 3, 2026. Recall repairs are usually free at an authorized International dealer.

NHTSA recall and complaint data for the 2016 International Lonestar. Recall data is refreshed daily from NHTSA.

2016 International Lonestar owner complaints

Owners have filed 1 complaint with NHTSA about the 2016 International Lonestar, describing incidents dated August 1, 2017.

Most-cited components

  • Fuel/Propulsion System 1 complaint

Newest complaints

  • ODI #11018896 · Filed

    TL* THE CONTACT OWNS A 2016 INTERNATIONAL LONESTAR. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE SUDDENLY DECELERATED TO APPROXIMATELY 5 MPH. ALSO, AN INDICATOR STATING THAT THE FUEL TANK WAS LOW ON FUEL ERRONEOUSLY APPEARED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE DEF…

Read the full complaint

ECU Malfunction May Impair Safety Systems

NHTSA #25V817000 · Electrical System — Software · NHTSA notice

Reported November 25, 2025 · International Motors, LLC

Potentially affected: 678 vehicles

Repair completion: 33.63% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

International campaign 25525 · Owners notified January 19, 2026 · Vehicles built starting March 3, 2015 (per NHTSA)

Defect description

International Motors, LLC (International) is recalling certain 2016 7600, 2016-2023 Lonestar, 2018 8600, 2018-2023 LT, 2021-2026 MV, 2022-2023 RH, 2023-2026 HX, and 2025-2026 HV vehicles. Electrical noise and low signal to the power line carrier may cause the ECU to incorrectly process commands or stop working.

Safety consequence

Safety systems that depend on the ECU, such as Automatic Traction Control, ABS, Electronic Stability Control, Active Cruise Control, and Collison Mitigation System, may have diminished or lost functionality, increasing the risk of a crash.

Manufacturer remedy

International will work with Bendix to reprogram the ECU, free of charge. Owner notification letters were mailed January 19, 2026. Owners may contact International's customer service at 1-800-448-7825. International's number for this recall is 25525. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning January 12, 2026.

Obstructed Back-Up Lights/ FMVSS 108

NHTSA #23V353000 · Exterior Lighting — Back Up Lights · NHTSA notice

Reported May 18, 2023 · Navistar, Inc.

Potentially affected: 32,880 vehicles

Repair completion: 34.18% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Manufacturer campaign 23514 · Owners notified May 6, 2024

Defect description

Navistar, Inc. (Navistar) is recalling certain 2000-2003 International 8100, 2001-2003 International 9100i, 2001-2007 International 9400i, 2001-2010 International 9200i, 2002-2007, 2009 International 8500, 2003-2007, 2013 International 9900i, 2003-2018 International 8600, 2004, 2007 International 9900iX, 2008-2018 International ProStar, 2010-2011, 2013, 2016 International LoneStar, 2011-2012, 2016 International 4400, 2017-2024 International LT, 2018-2024 International RH, 2019-2021 International LS, 2019-2024 International MV vehicles. The back-up lights offer low visibility when the vehicle is in reverse and bobtail mode. Also, the vehicles have not been equipped with additional unobstructed back-up lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, "Lamps, Reflective Devices, and Associated Equipment."

Safety consequence

Low visibility or obstructed back up lights may not alert other drivers that the vehicle is backing up, increasing the risk of a crash.

Manufacturer remedy

Dealers will replace the existing rear stop/turn signal lights, free of charge. Owner notification letters were mailed May 06, 2024. Owners may contact Navistar's customer service at 1-800-448-7825. Navistar's number for this recall is 23514.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Tie Rod may Loosen

NHTSA #17V575000 · Steering — Linkages — Tie Rod Assembly · NHTSA notice

Reported September 20, 2017 · Navistar, Inc.

Potentially affected: 1,175 vehicles

Repair completion: 70.38% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Manufacturer campaign 17507 · Owners notified November 8, 2017 · Vehicles built March 25, 2015 – May 14, 2015 (per NHTSA)

Defect description

Navistar, Inc. (Navistar) is recalling certain 2016 International DuraStar, LoneStar, ProStar, TerraStar, TranStar, WorkStar, 9900i, and IC Bus HC vehicles equipped with certain Spicer D or E series steer axles. The castellated nut on the steer axles may not be properly torqued, allowing the tie rod to loosen.

Safety consequence

If the tie rod loosens, it may disconnect from the steering knuckle, causing a complete loss of steering, increasing the risk of a crash.

Manufacturer remedy

Navistar will notify owners, and dealers will inspect the torque of the castellated nut and tie rod, tightening it as necessary, free of charge. The recall began on November 8, 2017. Owners may contact Navistar customer service at 1-331-332-1590. Navistar's number for this recall is 17507.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Defective Engine Control Module may Cause Stall

NHTSA #15V631000 · Electrical System — Ignition — Module · NHTSA notice

Reported October 8, 2015 · Navistar, Inc.

Potentially affected: 74 vehicles

Owners notified October 22, 2015 · Vehicles built August 10, 2015 – August 14, 2015 (per NHTSA)

Defect description

Navistar Inc. (Navistar) is recalling certain model year 2016 International ProStar trucks manufactured August 5, 2015, to August 14, 2015, DuraStar trucks manufactured August 7, 2015, to August 13, 2015, Paystar trucks manufactured August 11, 2015, to August 14, 2015, and LoneStar trucks manufactured August 10, 2015, to August 14, 2015. In the affected vehicles, the Engine Control Module (ECM) may short circuit, causing the engine to stall without warning.

Safety consequence

An engine that stalls without warning increases the risk of a crash.

Manufacturer remedy

Navistar will notify owners, and Cummins dealers will replace the ECM, free of charge. The recall began on October 22, 2015. Owners may contact Navistar customer service at 1-800-448-7825, or Cummins customer service at 1-800-343-7357.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Upper Stack Tail Pipe Weld May crack

NHTSA #15V329000 · Engine and Engine Cooling — Exhaust System — Manifold/Header/Muffler/Tail Pipe · NHTSA notice

Reported May 29, 2015 · Navistar, Inc.

Potentially affected: 102 vehicles

Repair completion: 73.53% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Manufacturer campaign 15511 · Owners notified July 29, 2015 · Vehicles built February 20, 2014 – March 13, 2015 (per NHTSA)

Defect description

Navistar, Inc. (Navistar) is recalling certain model year 2015-2016 International 9900 trucks manufactured January 6, 2014, to March 12, 2015, and 2015-2016 International Lonestar trucks manufactured February 20, 2014, to March 13, 2015. The affected vehicles are equipped with a 6" diameter stack tail pipe, that may not have sufficient support. The unsupported weight of the upper stack tail pipe and vibration associated with normal vehicle operation over time may cause a crack of the weld joint between the inlet pipe and the flare expansion of the stack tail pipe, which may result in partial or full separation of the stack tail pipe from the vertical exhaust pipe.

Safety consequence

If the stack tail pipe separates from the exhaust pipe it can fall into the roadway possibly hitting another vehicle, increasing the risk of a crash.

Manufacturer remedy

Navistar will notify owners, and dealers will replace the stack tail pipe with a one piece stack tail pipe, free of charge. The recall began on July 20, 2015. Owners may contact Navistar customer service at 1-800-448-7825. Navistar's number for this recall is 15511.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Improperly Seated Brake Chamber Diaphragm

NHTSA #15V165000 · Service Brakes, Air · NHTSA notice

Reported March 23, 2015 · Navistar, Inc.

Potentially affected: 2,222 vehicles

Repair completion: 73.13% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Manufacturer campaign 15504 · Owners notified June 19, 2015 · Vehicles built August 6, 2014 – February 23, 2015 (per NHTSA)

Defect description

Navistar, Inc. (Navistar) is recalling certain model year 2015-2016 International 9900, DuraStar, LoneStar, PayStar, ProStar, WorkStar and 2015 International TranStar and IC Bus CE vehicles equipped with a Haldex air braking system. The affected brake actuators may have been manufactured with an incomplete attachment of the internal rubber diaphragm to the actuation mechanism. This could cause dragging or overheated brakes.

Safety consequence

If the brakes drag and overheat there is an increased risk of a wheel end fire.

Manufacturer remedy

Navistar will notify owners, and dealers will replace the Haldex Life Seal Brake chambers, free of charge. The recall began on June 19, 2015. Owners may contact Navistar customer service at 1-800-448-7825. Navistar's number for this recall is 15504. Note: This recall supersedes recall 14V-806.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Other International Lonestar model years

Check your 2016 International Lonestar VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your International Lonestar at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

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