NHTSA vehicle safety data
2004 Hyundai XG350 Recalls, Ratings & Complaints
The 2004 Hyundai XG350 has 1 NHTSA recall campaign and 44 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized Hyundai dealer.
NHTSA recall and complaint data for the 2004 Hyundai XG350, plus NCAP crash-test ratings. Recall data is refreshed daily from NHTSA.
2004 Hyundai XG350 owner complaints
Owners have filed 44 complaints with NHTSA about the 2004 Hyundai XG350, describing incidents dated November 21, 2005 to May 23, 2024.
Most-cited components
- Air Bags 14 complaints
- Vehicle Speed Control 12 complaints
- Electrical System 6 complaints
- Structure 6 complaints
- Service Brakes 5 complaints
- Suspension 5 complaints
Of the 44 complaints on file, 5 report a crash and 1 a fire (owner-reported, not verified by NHTSA).
Newest complaints
ODI #11590860 · Filed
I noticed a clunking when stopping. My hired Mechanic claims the engine cradle is rusted through and needs replacement. I read it had a recall for this vehicle. 2004 Hyundai XG350 4 door sedan
ODI #11203016 · Filed
OVER HEATING
ODI #11124675 · Filed
CAR WAS PARKED NEVER HAD ANY ISSUES WENT TO CRANK IT UO IT JUST BURDT INTO FLAMES AND BURNED TO THE GROUND ENGINE WAS SNOKING AND SNOKE COMING FROM UNDERNEATH AND WSS OIURING OUT FLAMES BURNED UP IN LIKE 20 MINUTES OR SO FIRE DEPARTMENT HAD TO COME PUT IT OUT CAR IS NOTHING BUT SCRAP METAL NOW.
FRONT SUB-FRAME CORROSION
NHTSA #09V124000 · Suspension · NHTSA notice
Reported April 16, 2009 · Hyundai Motor Company
Potentially affected: 188,282 vehicles
Hyundai campaign 089 · Owners notified July 17, 2009 · Vehicles built July 13, 2000 – November 20, 2003 (per NHTSA) · Recall influenced by NHTSA's Office of Defects Investigation
Defect description
HYUNDAI IS RECALLING 188,282 MY 2001-2004 SONATA AND MY 2001-2004 XG300 AND XG350 VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE FRONT SUB-FRAME ON THE VEHICLES, AND MAY RESULT IN THINNING OR PERFORATION OF THE SUB-FRAME STEEL. THE CORROSION IS FREQUENTLY VISIBLE AND OFTEN DISCOVERED DURING INSPECTION OR ROUTINE MAINTENANCE, AND OWNERS MAY ALSO HEAR NOISES OR NOTICE TIRE MISALIGNMENT AND STEERING PULL. IF THESE SIGNALS ARE UNDETECTED OR UNHEEDED, THE CORROSION MAY PROGRESS AND THE FORWARD MOUNTING OF THE LOWER CONTROL ARM MAY DETACH FROM THE SUB-FRAME.
Safety consequence
IF THAT HAPPENS, THE VEHICLE MAY LOSE DRIVE POWER TO THE WHEELS, AND THE FRONT WHEEL MAY MAKE CONTACT WITH THE FENDER OR WHEEL WELL, THEREBY INCREASING THE RISK OF A CRASH.
Manufacturer remedy
DEALERS WILL MEASURE THE THICKNESS OF THE FRONT SUB-FRAME AND INSPECT THE FRONT SUB-FRAME FOR CORROSION DAMAGE AND, IF NECESSARY, THE FRONT SUB-FRAME WILL BE REPLACED WITH A NEW SUB-FRAME THAT INCORPORATES ADDITIONAL HOLES IN THE UPPER AND LOWER PANELS. IF THE FRONT SUB-FRAME DOES NOT REQUIRE REPLACEMENT, THE DEALER WILL ADD DRAINAGE HOLES TO THE SUB-FRAME AND WILL TREAT THE SUB-FRAME WITH RUST-PROOFING MATERIAL TO STOP THE CORROSION PROCESS. THIS PROCEDURE WILL BE PERFORMED FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING APRIL 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.
Notes
HYUNDAI RECALL NO. 089.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
Other Hyundai XG350 model years
Check your 2004 Hyundai XG350 VIN
Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Hyundai XG350 at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.
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