2021 Grand Design Momentum Recalls & Complaints

Incident: August 28, 2026 · Filed: October 2, 2026

Leaf spring broke in half while traveling down the highway. Completely destroyed left rear tire by locking it up and causing it to drag for 1 mile before I noticed and could stop.

Incident: September 6, 2026 · Filed: September 27, 2026

Upon returning from a recent trip I discovered that the passenger side rear leaf spring had snapped in to, near the rear leaf spring hanger. The equalizer also had cracked welds because of the incident. Thankfully the front of the leaf spring was still attached. This RV issue may be related to the widely documented frame flex issue. 1) The RV is at home in my storage shed. 2) Our safety and other motorists were put at risks because if the axle would have completely detached from the frame, it could have caused a catastrophic accident. 3) The broken leaf spring has been removed (picture of broken leaf spring, and equalizer attached). I plan to have a certified NRVIA inspector come inspect the unit. No other inspections have been completed as this just happened recently. 4) There were no warnings ahead of time about the leaf spring failure. I have reached out to Grand Design about coverage for the repair and they said they won't do anything because it is out of warranty. I further asked what their recomendations are and they have yet to respond. I believe this is a known engineering design flaw and these units should be recalled.

Incident: April 28, 2026 · Filed: July 14, 2026

We own a 2021 Grand Design Momentum 393g toy hauler that has severe frame flex and bolts in slide have started backing out. We noticed this when driving and the extreme pushing/chucking when accelerating or braking and also the visible failure on the unit. We have contacted Gran Design, the manufacturer, for warranty repair and was able to go see the unit when they torn down to look at frame. The side walls were both broken and wall frame fell out when opened up. The unit is now at the manufacturer in Indiana for repair, my husband did not feel it was safe to tow so we requested manufacturer transport the unit. We were told by a Lippert Frame Tech the unit is not safe to use.

Incident: June 17, 2026 · Filed: July 8, 2026

I am reporting a serious, progressive structural defect involving excessive frame flex and structural failure on a 2021 Grand Design Momentum 395MS fifth-wheel RV. This complaint directly aligns with the ongoing NHTSA investigation PE24-0209. The unit exhibits clear and worsening structural integrity failure, including: Slideouts and doors open during transport. Upper deck walls moving under load Lag bolts missing or backing out and pushing through flooring At least one critical structural bolt missing from factory installation Floor deformation and slope changes in the upper deck Slide-out malfunction due to frame distortion Loud popping and snapping noises while towing consistent with frame flex or structural separation These conditions reflect loss of structural integrity under normal use and represent a serious safety hazard, including risk of catastrophic failure while towing. On June 24, 2026, Lippert (frame/component supplier) assigned Case #6876203 and scheduled a mobile service inspection. This Grand Design Momentum 395ms is not safe to tow. It is a danger on the roads and they need to be recalled at the least for inspections of the frame for damage.

Incident: May 18, 2023 · Filed: May 27, 2026

Frame cracked and suspension issues.

Incident: December 1, 2025 · Filed: May 24, 2026

Regarding 2021 Grand Design Momentum 376THS: Compartment doors popping open during transport; Grand Design Customer Satisfaction Campaign TSB-24-001 dated 11/1/2025 regarding frame flex and wall securement. Returned to dealer on 12/1/2025 for inspection. Dealer found the following: All doors except p/s compartment door warped or bowed; P/S cracking in sidewall paneling on slides Front cap mollding broken screws Deformation or cracks at expansion joint located under upper deck slide out Gapping between exterior wall and floor Screw cover separation around front bulkhead Loose or shifted wall panel trim; trim pulled away from floor Crinkling wallpaper and cabinet paneling loos in upper cabinets

Incident: May 22, 2026 · Filed: May 22, 2026

Scheduled appointment with dealer for the Grand Design Frame Flex recall today, 22 May 2026. Approximately 4 hours after dropping the trailer off the dealer called and said that the technician found significant frame flex and that the unit was unsafe to be towed. No other information was provided. I did ask for the measurements that the TSB 24-001 requires to be filled out ans submitted to Grand Design. The lady that called was completely unaware of what I was asking for.

Incident: April 15, 2022 · Filed: March 30, 2026

The contact owns a 2021 Grand Design Recreational Momentum. The contact stated that while hauling the RV and driving at undisclosed speeds, the rear side door unexpectedly opened and the slide-out extended outward. No warning light was illuminated. The trailer was taken to a local dealer and remained with the dealer for additional inspections. The RV was not repaired. The manufacturer was made aware of the failure. The failure mileage was unavailable.

Incident: February 25, 2026 · Filed: February 25, 2026

My Grand Design Momentum fifth wheel trailer is experiencing frame flex and structural integrity failure. The unit has developed spider cracking in the exterior fiberglass, interior wall separation, and plumbing issues believed to be caused by frame flex. The dealership has acknowledged structural concerns and installed lag bolts, but the underlying structural defect remains. Grand Design has denied that the frame flex caused the structural damage. This creates a serious safety risk while towing, including potential structural failure. I believe this is a manufacturing defect affecting the structural frame integrity.

Incident: July 17, 2022 · Filed: November 17, 2025

The contact owns a 2021 Grand Design Momentum RV. The contact stated that while inspecting the RV, the contact became aware that the outrigger brackets were bent and fractured. The contact stated that the failure was visible over the axles. In addition, the welding on the cross-member beams was fractured, causing the floor to crack, and the exterior fiberglass was cracked by the bedroom slide-out. Additionally, there was a four-inch-long crack on the frame of the upper deck. Most recently, the contact found movement of the cabinets in the upper deck, and a portion of the fiberglass on the front cap had separated from the roof. The RV was taken to a welding shop to be diagnosed, and it was determined that the metal used to support the walls in the unit was not strong enough. The contact was informed that the weight on top caused it to bend and crack. The outrigger brackets were replaced, the cross members were replaced, and the other cracks were repaired. The manufacturer was notified of the failure and denied the warranty claim. However, the manufacturer failed to acknowledge the failure and advised the contact to call the insurance company since the manufacturer believed that the RV had been involved in an accident. The contact denied that the RV had been in an accident. The contact noticed the issues since the RV was purchased. The failure mileage was unknown.