NHTSA vehicle safety data
2006 Chevrolet W4500 Recalls & Complaints
The 2006 Chevrolet W4500 has 3 NHTSA recall campaigns and 1 owner complaint on file as of November 3, 2026. Recall repairs are usually free at an authorized Chevrolet dealer.
NHTSA recall and complaint data for the 2006 Chevrolet W4500. Recall data is refreshed daily from NHTSA.
2006 Chevrolet W4500 owner complaints
Owners have filed 1 complaint with NHTSA about the 2006 Chevrolet W4500, describing incidents dated November 19, 2007.
Most-cited components
- Engine 1 complaint
Newest complaints
ODI #10209973 · Filed
CHEVY W4500 CONTINUES TO STALL/STOP IN THE MIDDLE OF THE ROAD. THE DEALER CONTINUES TO CHARGE ME TO REPLACE THE FUEL FILTER. THE PROBLEM CONTINUES TO GET WORST WITH REGARDS TO THE FREQUENCY OF THESE SUDDEN STOPS. IT IS EXTREMELY DANGEROUS TO ME AND THE GENERAL PUBLIC. *TR
NHTSA defect investigations
NHTSA's investigations file lists the 2006 Chevrolet W4500 in 1 investigation. A listed model year means only that an investigation names it; it says nothing about any particular vehicle. An open investigation is not a finding that a safety defect exists, and NHTSA can close one without a recall.
- Preliminary Evaluation PE10-049: Engine Cooling Fan Fracture
Closed February 17, 2012
Fuel Tank may Corrode and Leak
NHTSA #15V704000 · Fuel System, Gasoline — Storage — Tank Assembly · NHTSA notice
Reported October 26, 2015 · Isuzu Manufacturing Services of America
Potentially affected: 13,671 vehicles
Repair completion: 28.88% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)
Owners notified April 8, 2016 · Vehicles built March 16, 2005 – August 13, 2008 (per NHTSA)
Defect description
Isuzu Manufacturing Services of America (Isuzu) is recalling certain model year 2006-2008 Isuzu NPR and NPR-HD and Chevrolet W3500 and W4500 trucks manufactured March 16, 2005, to August 13, 2008 and 2006-2008 GMC W3500 and W4500 trucks manufactured July 18, 2005, to August 13, 2008. The affected vehicles have a fuel tank that may corrode and leak fuel.
Safety consequence
A fuel leak in the presence of an ignition source increases the risk of a fire.
Manufacturer remedy
Isuzu will notify owners, and dealers will replace the fuel tank, free of charge. Isuzu issued an interim notification to owners on December 18, 2015. The recall began on April 8, 2016. Owners may contact Isuzu customer service at 1-866-441-9638.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
VACUUM PUMP OIL LEAK
NHTSA #10V636000 · Engine and Engine Cooling · NHTSA notice
Reported December 15, 2010 · ISUZU MANUFACTURING SERVICES OF AMERICA
Potentially affected: 2,992 vehicles
Owners notified January 28, 2011
Defect description
ISUZU IS RECALLING CERTAIN MODEL YEAR 2006-2007 ISUZU NPR, NQR, NRR, GMC W3500, W4500, W5500, AND CHEVROLET W3500, W4500, AND W5500 VEHICLES. THE OIL PIPE BOLTS WERE NOT TIGHTENED PROPERLY DURING THE VEHICLE PRODUCTION PROCESS. IF NOT ADEQUATELY TIGHTENED, THE BOLT MAY LOOSEN AFTER PROLONGED VEHICLE OPERATION, WHICH CAN RESULT IN OIL SEEPAGE OR LEAKAGE FROM THE PACKING SEALS. IN GENERAL, AS OIL IS LOST, THE OIL WARNING LAMP WILL ILLUMINATE, AND THERE MAY BE ABNORMAL ENGINE NOISE AND LOSS OF OIL CAN CAUSE ENGINE SEIZURE.
Safety consequence
IF THE ENGINE SEIZES WHILE THE VEHICLE IS BEING DRIVEN, THE VEHICLE MAY EXPERIENCE SUDDEN DECELERATION LEADING TO AN INCREASED RISK OF A CRASH.
Manufacturer remedy
DEALERS WILL REPLACE THE PACKING SEALS WITH NEW ONES AND THE BOLT WILL BE TIGHTENED WITH A SPECIFIED TORQUE. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 28, 2011. OWNERS MAY CONTACT ISUZU AT 1-800-255-6727.
Notes
OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
DIESEL ENGINE FUEL SUPPLY PUMP
NHTSA #08V251000 · Fuel System, Diesel · NHTSA notice
Reported June 5, 2008 · ISUZU MANUFACTURING SERVICES OF AMERICA
Potentially affected: 16,859 vehicles
Owners notified June 30, 2008 · Vehicles built June 20, 2006 – March 7, 2007 (per NHTSA)
Defect description
ISUZU IS RECALLING 16,859 MY 2006-2007 ISUZU NPR, NQR, NRR, GMC W3500, W4500, W5500 AND CHEVROLET W3500, W4500, W5500 TRUCKS EQUIPPED WITH DIESEL ENGINES. DIESEL FUEL MAY SEEP OR LEAK FROM THE FUEL PIPE AT THE UPPER OR LOWER FUEL PORT ON THE DIESEL FUEL SUPPLY PUMP.
Safety consequence
FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Manufacturer remedy
DEALERS WILL INSPECT THE VEHICLES AND IF NO SEEPAGE OR LEAKAGE IS DETECTED, THE FUEL PIPE FITTINGS WILL BE TIGHTENED. IF SEEPAGE OR LEAKAGE IS DETECTED, THE FUEL SUPPLY PUMP WILL BE REPLACED WITH A NEW ONE. THE RECALL WILL BEGIN ON JUNE 30, 2008. OWNERS MAY CONTACT ISUZU AT 1-800-255-6727, GMC AT 1-866-996-9463, OR CHEVROLET AT 1-800-630-2438..
Notes
CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.
Other Chevrolet W4500 model years
Check your 2006 Chevrolet W4500 VIN
Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Chevrolet W4500 at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.
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