2025 Chevrolet Suburban 1500 Recalls, Ratings & Complaints

Incident: October 12, 2026 · Filed: October 26, 2026

Component: Steering & Suspension / Upper Ball Joint--Catastrophic Structural Failure: On [XXX], at highway speeds on [XXX], the left front wheel completely separated from the upper control arm due to an instantaneous upper ball joint failure. The left tire turned sideways, locking the steering system. The vehicle was equipped with factory stock suspension and GM 24-inch rims-Pre-Accident Diagnostic Negligence: The vehicle exhibited a severe front-end "thumping noise" within the warranty window. It was brought to Lucas Chevrolet on [XXX] (31,901 miles) and Burlington Chevrolet on [XXX] (with a "Service 4WD" light active). Both certified facilities failed to perform physical tear-downs or torque checks, releasing a hazardous vehicle. Burlington Chevrolet is currently ignoring all voicemails requesting my service records-Dangerous 20-Hour Roadside Abandonment: Chevrolet Roadside Assistance left the driver stranded on a live highway shoulder for 2.5 hours in rush-hour traffic and darkness. Due to unsafe conditions, the driver was forced to leave the vehicle for an unassisted tow. Because roadside repeatedly sent wrong equipment for a collapsed suspension, the vehicle sat overnight and was not delivered to the dealer until 21 hours later-Evidence Preservation Hazard: Dealership Director Bob called the consumer to explicitly direct them not to hire legal counsel. Following this call, the dealership unilaterally changed writing from a "Customer Satisfaction Guarantee" to a "Goodwill Repair" and Service Manager Denny DiRenzo levied a $150 core charge on the steering rack. This fee acts as a financial barrier to force the surrender and destruction of the physical evidence. GM is also refusing to inspect the remaining three ball joints. Investigate Manufacturing Defect: Cross-reference this structural collapse with active wheel hub bolt recalls, Wave the $150 core, investigate parts, buy back, create recall for hub bolts and upper control ar INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Incident: October 12, 2026 · Filed: October 14, 2026

Component Affected: Suspension / Steering / Wheels / Front Hub Assembly Description of the Safety Defect & Incident: Proactively brought the vehicle to two separate authorized Chevrolet dealerships due to a severe thumping noise when turning the steering wheel. I explicitly stated to service staff that the vehicle felt unstable and unsafe to drive. Both dealerships performed inspections, stated they found no issues, and released the vehicle back to me. Shortly thereafter, while driving at full highway speed during rush hour, the front-end suspension/hub assembly suffered a catastrophic structural failure. The front driver-side wheel completely turned sideways and broke off, causing the vehicle to drop directly onto the pavement and skid violently across the highway. I narrowly avoided a multi-vehicle collision and managed to slide the vehicle to the shoulder. The wheel hub assembly completely separated from the steering/suspension structure, rendering the vehicle totally disabled. This failure matches the catastrophic hazards associated with recent GM front-wheel hub bolt relaxation and separation safety notices.

Incident: August 28, 2026 · Filed: August 31, 2026

driving down i30 at 70MPH and the rear passenger window exploded on my 10 year old child.

Incident: June 1, 2026 · Filed: August 30, 2026

Valve spring broke at approximately 5200 miles. Dealer replaced the head.

Incident: April 28, 2026 · Filed: August 28, 2026

The contact owns a 2025 Chevrolet Suburban. The contact stated that while driving approximately 65 MPH, a banging noise was heard coming from the engine compartment, and the vehicle decelerated. In addition, several warning lights, including the check engine light and the anti-lock braking system light illuminated. The contact pulled over to the side of the road, turned off the vehicle, and had the vehicle towed to a dealer. The dealer diagnosed that the engine and radiator failed and needed to be replaced. The engine and radiator were replaced. Approximately 5 months and 6,000 miles later, the failure recurred and the engine began to run rough. The vehicle was returned to the dealer, where it was diagnosed that the engine failed again. The engine was in the process of being replaced. The manufacturer was notified of the failure and a case was filed. The failure mileage was approximately 17,000.

Incident: May 8, 2026 · Filed: May 18, 2026

3.0 Duramax engine failure at 5900 miles. Apparently is from the known thrust bearing issue. MIL, CEL, TCM illuminated. Failure occurred at 60 mph during rush hour traffic. Engine is being replaced under warranty. GM should issue recall for the affected lot of this engine.

Incident: May 8, 2026 · Filed: May 17, 2026

3.0 Duramax, thrust bearing engine failure. Less than 6000 miles on vehicle. Driving at 60 mph when vehicle went into major limp mode. Had TCM, Charging and coolant lights illuminate. GM is replacing engine under warranty. Indicated there was approximately a 2 week engine production window where this issue is being traced back to. GM should issue recall if they know the extent of condition and the cause(s).

Incident: April 20, 2026 · Filed: April 20, 2026

2025 CHEVROLET SUBURBAN HIGH COUNTRY. Vehicle is parked in my garage. Went out in the AM and the engine only cranks, will not start. Called On Star for roadside assistance. Sent a tow truck, the vehicle could not be towed due to the electronic transmission. There is no way for an owner to place the transmission in neutral. Vehicle is stuck in my garage. GM customer service referred me back to roadside assistance who for the second time stated that they could not help me. This is a serious issue. The fact that the transmission can NOT be shifted into neutral unless the engine is running is a very serious safety concern.Called GM helpline a second time. They said that I should call for a tow on my own. Waiting for the selling dealer to call me back. Vehicle is currently stuck in my garage and GM does not care.

Incident: April 17, 2026 · Filed: April 19, 2026

Car was parked (in covered area) when back window shattered sometime after 12pm. Car had not been driven in two days and outdoor temperature started at 62 that morning so there were not extreme temperature changes as at the time the window shattered, it was approximately 75 degrees. No apparent reason for breakage as we live in a secluded area and were nearby outside enjoying the day.

Incident: September 20, 2025 · Filed: March 10, 2026

The contact owns a 2025 Chevrolet Suburban. The contact stated that while driving 25 MPH, a yellow triangle warning icon was displayed, and a message to "Please Add Oil" was displayed. The vehicle was taken to a dealer, where it was diagnosed with a broken part and oil was leaking oil onto the oil filter. The vehicle was repaired. The contact stated that approximately 1,000 miles later, the same triangle icon was displayed and with the same message displayed while driving. The vehicle was taken to the same dealer, where it was diagnosed that the oil needed to be changed. The vehicle was repaired. The contact stated that approximately 1,000 miles later; while driving at an undisclosed speed, the same triangle warning icon and the message were displayed with the check engine warning light illuminated. The vehicle was taken to another dealer, where it was diagnosed, and it was determined that the vehicle was consuming engine oil, and the oil needed to be changed. The vehicle was repaired, but the check engine warning light illuminated again, and the contact became aware that there was no oil in the oil pan. The manufacturer was notified of the failure. The failure mileage was 2,203.