NHTSA vehicle safety data

2002 BMW 745LI Recalls & Complaints

The 2002 BMW 745LI has 2 NHTSA recall campaigns and 36 owner complaints on file as of October 21, 2026. Recall repairs are usually free at an authorized BMW dealer.

NHTSA recall and complaint data for the 2002 BMW 745LI. Recall data is refreshed daily from NHTSA.

2002 BMW 745LI owner complaints

Owners have filed 36 complaints with NHTSA about the 2002 BMW 745LI, describing incidents dated June 1, 2002 to April 14, 2020.

Most-cited components

  • Air Bags 10 complaints
  • Electrical System 10 complaints
  • Power Train 8 complaints
  • Fuel System, Gasoline 5 complaints
  • Engine and Engine Cooling 4 complaints
  • Fuel/Propulsion System 3 complaints

Of the 36 complaints on file, 3 report a crash (owner-reported, not verified by NHTSA).

Newest complaints

  • ODI #11326049 · Filed

    TL* THE CONTACT OWNS A 2002 BMW 745LI. THE CONTACT STATED WHEN SHE ATTEMPTED TO START THE VEHICLE FAILED TO START AFTER SEVERAL ATTEMPTS. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE CONTACT WAS INFORMED THAT THE SBSR MODULE NEEDED TO BE REPLACED. THE MODULE WAS…

  • ODI #11243268 · Filed

    TL* THE CONTACT OWNS A 2002 BMW 745LI. THE CONTACT STATED THAT THE FUEL PUMP DID NOT CIRCULATE COOLANT TO THE MOTOR. THE CONTACT REFERENCED NHTSA CAMPAIGN NUMBER: 02V150000 (FUEL SYSTEM, GASOLINE); HOWEVER, THE CONTACT'S VEHICLE WAS NEVER INCLUDED IN THE RECALL. THE CONTACT ALSO STATED THAT THE…

  • ODI #11203845 · Filed

    CAR STALLED AND ALL THE LIGHTS ARE FLASHING ON THE DASH... WILL NOT START BACK UP... ALMOST HAD A SERIOUS WRECK AT 75MPH CAR JUST WENT OFF...HAD NO STEERING AND BARLEY MADE IT TO THE SIDE OF THE ROAD... DAMAGED THE FRONT END AFTER HITTING THE CURB TRYING TO GET OFF THE HIGHWAY TO SAFETY... HAD IT…

Read all 36 complaints

BMW/ENGINE MANAGEMENT CONTROL UNIT

NHTSA #03V240000 · Engine and Engine Cooling · NHTSA notice

Reported July 1, 2003 · BAYERISCHE MOTOREN WERKE

Potentially affected: 5,470 vehicles

Owners notified July 8, 2003 · Vehicles built October 24, 2001 – April 9, 2003 (per NHTSA)

Defect description

ON CERTAIN PASSENGER VEHICLES, DUE TO A SOFTWARE ERROR, A DESYNCHRONIZATION OF THE VALVETRONIC MOTORS FOR ENGINE BANKS I AND II MAY OCCUR. IF THIS OCCURS, THE ENGINE COULD STALL.

Safety consequence

IN THOSE CASES, THE DRIVER MAY NOT BE ABLE TO RESTART THE ENGINE. DEPENDING ON THE LEVEL OF ENGINE ROUGHNESS, OR STALLING, AS WELL AS TRAFFIC CONDITIONS AND THE DRIVER'S REACTIONS, THIS COULD LEAD TO A CRASH.

Manufacturer remedy

DEALERS WILL REPROGRAM THE DIGITAL ENGINE MANAGEMENT CONTROL UNIT. OWNER NOTIFICATION BEGAN JULY 8, 2003. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.

Notes

CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

BMW/FUEL PUMP

NHTSA #02V150000 · Fuel System, Gasoline — Delivery · NHTSA notice

Reported June 3, 2002 · BAYERISCHE MOTOREN WERKE

Potentially affected: 8,412 vehicles

Owners notified June 28, 2002 · Vehicles built October 23, 2001 – May 3, 2002 (per NHTSA)

Defect description

ON CERTAIN PASSENGER VEHICLES, THE ELECTRIC FUEL PUMP RUNS AT A ROTATIONAL SPEED THAT COULD RESULT IN REDUCED LUBRICATION OF ITS INTERNAL COMPONENTS. OVER AN EXTENDED PERIOD OF TIME, WEAR-INDUCED INTERNAL DAMAGE TO THE FUEL PUMP COULD RESULT IN INSUFFICIENT FUEL SUPPLY TO THE ENGINE WHEN THE FUEL TANK CONTAINS ONE-THIRD OR LESS OF ITS MAXIMUM FUEL CAPACITY.

Safety consequence

IF THIS WERE TO OCCUR, THE ENGINE COULD STALL AND NOT BE RESTARTED UNTIL MORE FUEL WAS ADDED TO THE FUEL TANK. THIS COULD OCCUR EVEN THOUGH THE FUEL GAUGE INDICATED THAT FUEL STILL REMAINED IN THE TANK.

Manufacturer remedy

DEALERS WILL REPROGRAM THE FUEL PUMP CONTROL SYSTEM. OWNER NOTIFICATION BEGAN JUNE 28, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-332-4269.

Notes

CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Other BMW 745LI model years

Check your 2002 BMW 745LI VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your BMW 745LI at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

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