NHTSA vehicle safety data

2012 BMW 640I Recalls & Complaints

The 2012 BMW 640I has 2 NHTSA recall campaigns and 1 owner complaint on file as of November 3, 2026. Recall repairs are usually free at an authorized BMW dealer.

NHTSA recall and complaint data for the 2012 BMW 640I. Recall data is refreshed daily from NHTSA.

2012 BMW 640I owner complaints

Owners have filed 1 complaint with NHTSA about the 2012 BMW 640I, describing incidents dated October 5, 2024.

Most-cited components

Electrical System 1 complaint

The complaint on file reports a fire (owner-reported, not verified by NHTSA).

Newest complaints

ODI #11620069 · Filed October 16, 2024
To Whom It May Concern, I am writing to formally report a vehicle fire that occurred on [XXX] at approximately [XXX] in Alabama State University. The vehicle involved is a 2012 BMW 640i Coupe (black) with the license plate number [XXX]. The fire started while driving. Within a matter of minutes, the…

Read the full complaint

NHTSA defect investigations

NHTSA's investigations file lists the 2012 BMW 640I in 1 investigation. A listed model year means only that an investigation names it; it says nothing about any particular vehicle. An open investigation is not a finding that a safety defect exists, and NHTSA can close one without a recall.

Engineering Analysis EA21-002: Desiccated Air Bag Inflator Rupture
Open since September 17, 2021

Open and recently closed NHTSA defect investigations

Loose Fuel Pump Wiring may cause Stall/Fuel Leak

NHTSA #16V746000 · Fuel System, Gasoline — Delivery — Fuel Pump · NHTSA notice

Reported October 17, 2016 · BMW of North America, LLC

Potentially affected: 136,188 vehicles

Repair completion: 52.73% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Owners notified February 8, 2017 · Vehicles built October 28, 2010 – June 10, 2011 (per NHTSA)

Defect description

BMW of North America, LLC (BMW) is recalling certain model year 2007-2011 BMW X5 3.0si, X5 4.8i, X5 M, X5 xDrive30i, X5 xDrive35i, X5 xDrive48i and X5 xDrive50i, 2008-2011 X6 x Drive35i, X6 xDrive50i and X6 M, 2010-2011 X6 ActiveHybrid, 535i xDrive Gran Turismo, 535i Gran Turismo, 550i xDrive Gran Turismo and 550i Gran Turismo, 2011-2012 528i, 535i, 535i xDrive, 550i and 550i xDrive and 2012 535i ActiveHybrid, 640i Convertible, 650i Convertible, 650i xDrive Convertible, 650i Coupe and 650i Coupe xDrive vehicles. The affected vehicles have in-tank fuel pumps that may have insufficiently crimped wire contacts.

Safety consequence

The loose wires may cause the connector to melt, resulting in a fuel leak. Additionally, the fuel pump may stop working, possibly causing an engine stall and increase the risk of a crash.

Manufacturer remedy

BMW will notify owners, and dealers will replace the fuel pump module, free of charge. The recall began February 2017. Owners may contact BMW customer service at 1-800-525-7417.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Camshaft Housing Bolts May Loosen causing Stall

NHTSA #14V176000 · Engine and Engine Cooling — Engine · NHTSA notice

Reported April 10, 2014 · BMW of North America, LLC

Potentially affected: 156,137 vehicles

Repair completion: 84.14% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Owners notified September 24, 2014 · Vehicles built May 1, 2011 – October 31, 2011 (per NHTSA)

Defect description

BMW of North America, LLC (BMW) is recalling certain model year 2010-2011 128i Coupe, 128i Convertible, 328i Sedan, 328i xDrive Sedan, 328i Coupe, 328i Convertible, 328i Sports Wagon and Z4 sDrive 30i, 2011-2012 135i Coupe, 135i Convertible, 335i Sedan, X5 xDrive 35i, and X6 xDrive 35i, 2011 335i xDrive Sedan, 335i Coupe, 335i Convertible, 528i Sedan, 535i Sedan, 535i xDrive Sedan, X3 xDrive 28i, and X3 xDrive 35i, 2010 X3 xDrive 30i, and X5 xDrive 30i, 2012 640i Coupe, and 640i Convertible and 2010-2012 535i Gran Turismo vehicles. In the affected vehicles, the bolts that secure the housing for the variable camshaft timing adjustment (VANOS) unit can loosen over time and may possibly break.

Safety consequence

If the bolts loosen or break the engine may have reduced power or stall. An engine stall increases the risk of a crash.

Manufacturer remedy

BMW will notify owners, and dealers will replace the four VANOS housing bolts for both VANOS units (intake and exhaust), free of charge. In addition, owners of approximately 170,172 model year 2010-2012 BMW vehicles equipped with inline 6 cylinder engines not covered by this recall, will receive an extended warranty to address this condition. The recall began on September 24, 2014. Owners may contact BMW at 1-800-525-7417.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

2012 BMW 640 I 2 DR RWD

—

out of 5

Overall Safety Rating

Not Rated

Frontal Crash

Not Rated

Driver: Not Rated, Passenger: Not Rated

Side Crash

Not Rated

Driver: Not Rated, Passenger: Not Rated

Side Pole

Not Rated

Rollover

Not Rated

Safety Technology

Electronic Stability Control Forward Collision Warning (Optional) Lane Departure Warning (Optional)

1 investigation

2012 BMW 640 I C RWD

—

out of 5

Overall Safety Rating

Not Rated

Frontal Crash

Not Rated

Driver: Not Rated, Passenger: Not Rated

Side Crash

Not Rated

Driver: Not Rated, Passenger: Not Rated

Side Pole

Not Rated

Rollover

Not Rated

Safety Technology

Electronic Stability Control Forward Collision Warning (Optional) Lane Departure Warning (Optional)

1 investigation

1 owner complaint has been filed with NHTSA for the 2012 BMW 640I.

Electrical System

ODI #11620069

Fire

Incident: October 5, 2024 · Filed: October 16, 2024

To Whom It May Concern, I am writing to formally report a vehicle fire that occurred on [XXX] at approximately [XXX] in Alabama State University. The vehicle involved is a 2012 BMW 640i Coupe (black) with the license plate number [XXX]. The fire started while driving. Within a matter of minutes, the fire rapidly spread, and despite any initial efforts to contain it, the vehicle was completely engulfed and fully burned. Fortunately, my son and passenger were not injured or trapped in vehicle. The fire department was contacted, and they arrived at the scene at [XXX]. They extinguished the fire and conducted an initial investigation. I am awaiting their official report, which will be forwarded as soon as it is available. If any further information is required, please do not hesitate to reach out to me at [XXX] . Thank you for your attention to this matter. Sincerely, [XXX] [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Other BMW 640I model years

Check your 2012 BMW 640I VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your BMW 640I at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

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