NHTSA vehicle safety data

2004 Workhorse Chassis Recalls & Complaints

The 2004 Workhorse Chassis has 1 NHTSA recall campaign and 34 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized Workhorse dealer.

NHTSA recall and complaint data for the 2004 Workhorse Chassis. Recall data is refreshed daily from NHTSA.

2004 Workhorse Chassis owner complaints

Owners have filed 34 complaints with NHTSA about the 2004 Workhorse Chassis, describing incidents dated February 17, 2004 to May 1, 2018.

Most-cited components

  • Service Brakes 27 complaints
  • Electrical System 5 complaints
  • Engine 3 complaints
  • Fuel/Propulsion System 1 complaint
  • Parking Brake 1 complaint
  • Power Train 1 complaint

Of the 34 complaints on file, 2 report a fire (owner-reported, not verified by NHTSA).

Newest complaints

  • ODI #11192594 · Filed

    INSTRUMENT CLUSTER DISPLAY GOES BLACK (NO DISPLAY) AT TIMES WHILE DRIVING.

  • ODI #11024996 · Filed

    TL* THE CONTACT OWNS A 2004 WORKHORSE CHASSIS W22. WHILE DRIVING 65 MPH UPHILL, THE VEHICLE SEIZED AND BRAKE FLUID WAS LEAKING. THE LOCAL DEALER AND MANUFACTURER WERE NOT CONTACTED. THE FAILURE MILEAGE AND VIN WERE UNKNOWN.

  • ODI #10893108 · Filed

    DRIVING DOWN 295@ 70 MPH , ENGINE DIED, LOST POWER STEERING, BRAKES, ALL ELECTRICAL. DEAD IN THE WATER, NEEDED TO TOW. I UNDERSTAND THAT THIS IS A PROBLEM WITH THIS CHASSIS. APPARENTLY THE IGNITION SWITCH MOUNTED ON THE STEERING COLUMN BURNS OUT BECAUSE IT IS OVERLOADED. WORKHORSE OFFERS A FIX USING…

Read all 34 complaints

WORKHORSE/FMVSS 101 AND 105/ INSTRUMENT CLUSTER

NHTSA #04V195000 · Electrical System · NHTSA notice

Reported April 22, 2004 · WORKHORSE CUSTOM CHASSIS

Potentially affected: 30,345 vehicles

Workhorse campaign 50402-C · Owners notified January 1, 2005 · Vehicles built July 15, 2002 – May 20, 2004 (per NHTSA)

Defect description

CERTAIN CHASSIS EQUIPPED WITH ACTIA CORPORATE INSTRUMENT CLUSTERS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NOS. 101 "CONTROLS AND DISPLAYS" AND 105 "HYDRAULIC AND ELECTRIC BRAKE SYSTEMS." IF THE BRAKE FAIL INPUT FALLS BELOW A VOLTAGE OF 1.5V, THE BRAKE FAILURE LAMP AND ALARM WILL BE ACTIVATED. ALSO ACTIVATION OF THE ABS TELL TALE WHEN THE ABS IS NOT PROPERLY FUNCTIONING DOES NOT ALWAYS OCCUR.

Safety consequence

THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.

Manufacturer remedy

WORKHORSE WILL NOTIFY ITS CUSTOMERS AND REPROGRAM THE INSTRUMENT PANEL CLUSTER FREE OF CHARGE. THE RECALL BEGAN JANUARY 2005. OWNERS SHOULD CONTACT WORKHORSE AT 1-877-246-7731.

Notes

WORKHORSE RECALL NO. 50402-C.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Other Workhorse Chassis model years

Check your 2004 Workhorse Chassis VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Workhorse Chassis at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

Check a Workhorse VIN