NHTSA vehicle safety data

2004 Travel Supreme Motorhome Recalls & Complaints

The 2004 Travel Supreme Motorhome has 3 NHTSA recall campaigns and 4 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized Travel Supreme dealer.

NHTSA recall and complaint data for the 2004 Travel Supreme Motorhome. Recall data is refreshed daily from NHTSA.

2004 Travel Supreme Motorhome owner complaints

Owners have filed 4 complaints with NHTSA about the 2004 Travel Supreme Motorhome, describing incidents dated January 23, 2009 to July 8, 2011.

Most-cited components

  • Suspension 3 complaints
  • Equipment 1 complaint
  • Steering 1 complaint

Newest complaints

  • ODI #10583527 · Filed

    TL* THE CONTACT OWNS A 2004 TRAVEL SUPREME MOTOR HOME. THE CONTACT STATED THAT HE WAS NOTIFIED THAT THE BOLTS FOR THE SUSPENSION WERE WEARING PREMATURELY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE TECHNICIAN STATED THAT ALL FOUR BOLT JOINTS NEEDED TO BE REPLACED. THE MANUFACTURER WAS…

  • ODI #10411990 · Filed

    AT LESS THAN 40,000 MILES, THE RUBBER BOOTS ON MY FRONT SUSPENSION BALL JOINTS FAILED. THIS ALLOWED DIRT AND WATER INTO THE SEALED AREA WHICH CAUSED THE BALL JOINTS TO FAIL. I HAD TO HAVE THEM REPLACED AT 47,000 MILES. WHILE I WAS AT THE SPARTAN FACTORY HAVING THE WORK DONE, I TALKED TO 3 OTHER…

  • ODI #10360710 · Filed

    ALL OF THE4 EA FRONT SUSPENSION/STEERING BALL JOINTS ON MY MOTORHOME WITH A 2003 SPARTAN CHASSIS NUMBER [XXX] HAVE BOOTS THAT ARE CRACKED AND FAILED PER THE MECHANIC AT BRIDGEWAY CUMMINS IN GRAND RAPIDS, MI. I AM TOLD THAT THIS IS A SAFETY ISSUE, AND THAT THE BALL JOINTS MUST BE REPLACED. SPARTAN…

Read all 4 complaints

BURNER TUBES/VEHICLE SYSTEMS/WEBASTO

NHTSA #05V147000 · Equipment · NHTSA notice

Reported April 26, 2005 · TRAVEL SUPREME, INC.

Potentially affected: 450 vehicles

Vehicles built December 1, 2002 – April 1, 2005 (per NHTSA) · Recall influenced by NHTSA's Office of Defects Investigation

Defect description

ON CERTAIN MOTOR HOMES EQUIPPED WITH VEHICLE SYSTEMS' AQUA-HOT AND HYDRO-HOT WATER HEATERS, WHICH USES WEBASTO BURNER TUBES, THE BURNER TUBES DO NOT MEET SPECIFICATIONS AND COULD FAIL PREMATURELY.

Safety consequence

SHOULD THE BURNER TUBE FAIL, THE COOLANT HEATER COULD OVERHEAT, POSSIBLY RESULTING IN A FIRE.

Manufacturer remedy

VEHICLE SYSTEMS IS CONDUCTING THE OWNER NOTIFICATION AND REMEDY FOR THIS CAMPAIGN. OWNERS MAY CONTACT VEHICLE SYSTEMS AT 1-800-685-4298 OR TRAVEL SUPREME AT 574-862-4484.

Notes

CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

TRAVEL SUPREME/SPARTAN/HYDRAULIC PUMP

NHTSA #04V032000 · Steering — Hydraulic Power Assist — Pump · NHTSA notice

Reported January 22, 2004 · TRAVEL SUPREME, INC.

Potentially affected: 38 vehicles

Vehicles built May 30, 2003 – September 12, 2003 (per NHTSA)

Defect description

ON CERTAIN MODELS 36DS03, 38DS02, 38DS03, 38DS04, 40DS01, 40DS03, 40DS04, AND 45DS01 MOTORHOMES BUILT ON SPARTAN CHASSIS, THE ANGLE OF THE HOSES FROM THE HYDRAULIC PUMP COULD CONTACT THE POSITIVE STUD ON THE STARTER.

Safety consequence

THIS COULD RESULT IN CLOSE CONTACT WITH THE STARTER AND CAUSE IGNITION OF HYDRAULIC FLUID WHICH COULD RESULT IN INJURY AND/OR PROPERTY DAMAGE.

Manufacturer remedy

SPARTAN IS CONDUCTING THE OWNER NOTIFICATION AND REMEDY FOR THIS CAMPAIGN. DEALERS WILL REPLACE ON VEHICLES WITH CUMMINS ISL ENGINES AND 39MT DELCO STARTERS AT LEAST ONE OF THE 45 DEGREE FITTINGS WITH A 90 DEGREE FITTING AND ALSO REPLACE THE HOSE ASSEMBLY. ON ISL AND ISC ENGINES WITH 42MT DELCO STARTER, DEALERS WILL CHANGE ONE FITTING AT THE REAR OF THE HYDRAULIC PUMP AND RE-ROUTE A HOSE. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SPARTAN AT 1-517-543-6400 OR TRAVEL SUPREME AT (574) 862-4484.

Notes

CUSTOMERS CAN CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

TRAVEL SUPREME/FRONT SUSPENSION SEPARATION

NHTSA #03V341000 · Suspension — Front — Control Arm · NHTSA notice

Reported September 15, 2003 · TRAVEL SUPREME, INC.

Potentially affected: 72 vehicles

Defect description

ON CERTAIN MOTORHOMES EQUIPPED WITH TUTHILL INDEPENDENT FRONT SUSPENSIONS, THE DEFECT IS INSUFFICIENT TIGHTENING TORQUE OF THE STEERING KNUCKLE CARRIER BOLT THAT MAY RESULT IN SEPARATION OF THE STEERING KNUCKLE FROM ONE OF THE CONTROL.

Safety consequence

SHOULD THE STEERING KNUCKLE CARRIER SEPARATE FROM THE CONTROL ARM, THE OPERATOR COULD LOOSE CONTROL OF THE VEHICLE, POSSIBLY RESULTING IN A CRASH.

Manufacturer remedy

TUTHILL WILL NOTIFY ITS CUSTOMERS AND PROVIDE A RETROFIT KIT P/N K704627 FREE OF CHARGE. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT TUTHILL TRANSPORT TECHNOLOGIES AT 800-225-7824 (EXT. #390) OR SPARTAN AT 517-543-6400 OR TRAVEL SUPREME AT 574-862-4484.

Notes

CUSTOMERS CAN CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Other Travel Supreme Motorhome model years

Check your 2004 Travel Supreme Motorhome VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Travel Supreme Motorhome at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

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