NHTSA vehicle safety data

2023 Spartan Fire Metrostar Recalls, Ratings & Complaints

The 2023 Spartan Fire Metrostar has 12 NHTSA recall campaigns and 0 owner complaints on file as of October 16, 2026. Recall repairs are usually free at an authorized Spartan Fire dealer.

NHTSA recall and complaint data for the 2023 Spartan Fire Metrostar. Recall data is refreshed daily from NHTSA.

LATCHES/LOCKS/LINKAGES:DOORS:LATCH

NHTSA #25V584000

Reported September 6, 2025 · Spartan Fire, LLC

Potentially affected: 1,261 vehicles

Defect description

Spartan Fire, LLC (Spartan) is recalling certain 2023-2026 Gladiator, Metrostar, FC-94, KME Panther, and 2024-2025 Predator vehicles. The actuator lever arm in the cab door latch may bind or become wedged, preventing the door from opening.

Safety consequence

A door that cannot be opened may trap occupants inside the vehicle, increasing the risk of injury.

Manufacturer remedy

Dealers will inspect and replace the door latches as necessary, free of charge. Owner notification letters were mailed October 20, 2025. Owners may contact Spartan customer service at 1-517-543-6400. Spartan's number for this recall is 25010.

SUSPENSION:FRONT:CONTROL ARM:LOWER ARM

NHTSA #24V507000

Reported July 2, 2024 · Spartan Fire, LLC

Potentially affected: 48 vehicles

Defect description

Spartan Fire, LLC (Spartan Fire) is recalling certain 2023-2024 Gladiator, 2024-2025 Metro Star and 2024 KME Panther vehicles equipped with certain independent front suspension assemblies. The lower control arm retention bolts could become brittle and break after being tightened.

Safety consequence

A broken bolt head can become a projectile, increasing the risk of an injury.

Manufacturer remedy

Spartan Fire will replace the bolts, free of charge. Owner notification letters were mailed August 5, 2024. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 24010.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

SEATS:CRITICAL FASTENERS

NHTSA #24V323000

Reported May 10, 2024 · Spartan Fire, LLC

Potentially affected: 100 vehicles

Defect description

Spartan Fire, LLC (Spartan Fire) is recalling certain 2022-2024 Gladiator, Metro Star, and 2023-2024 FC-94 vehicles. The seat mount fastener may be undersized and could break. As such, these vehicles may fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 207, "Seating Systems."

Safety consequence

A broken fastener can allow the seat to move, increasing the risk of injury during a crash.

Manufacturer remedy

Dealers will inspect and replace the fastener as necessary, free of charge. Owner notification letters were mailed June 27, 2024. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 24007.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

ELECTRICAL SYSTEM

NHTSA #24V181000

Reported March 7, 2024 · Spartan Fire, LLC

Potentially affected: 42 vehicles

Defect description

Spartan Fire, LLC (Spartan Fire) is recalling certain 2023-2024 Gladiator, MetroStar, 2024 Commercial, FC-94, and KME Panther trucks equipped with Hercules HC 1.7 multiplex nodes. In the event of a short circuit or wiring failure, the firmware in the node may fail to shut off the output pin, resulting in overloaded electrical circuits.

Safety consequence

Overloaded electrical circuits can overheat, increasing the risk of fire.

Manufacturer remedy

Weldon will update the firmware, free of charge. Owner notification letters are expected to be mailed April 8, 2024. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 24003.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

PARKING BRAKE

NHTSA #23V747000

Reported November 7, 2023 · Custom Fire Apparatus, Inc.

Potentially affected: 10 vehicles

Defect description

Custom Fire Apparatus, Inc (Custom Fire) is recalling certain 2021-2024 Spartan Gladiator, MetroStar, and FC-94 emergency vehicles. A defect in the inversion valve may delay the park brake setting after engagement, which could allow the vehicle to move unintentionally.

Safety consequence

Unintentional vehicle movement can increase the risk of a crash or injury.

Manufacturer remedy

Custom Fire will inspect and replace the faulty inversion valve, if necessary, free of charge. Owner notification letters were mailed November 16, 2023. Owners may contact Custom Fire customer service at 1-715-294-2555. Custom Fire's number for this recall is 23V-631/TC 2023-512.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

PARKING BRAKE

NHTSA #23V631000

Reported September 12, 2023 · Spartan Fire, LLC

Potentially affected: 660 vehicles

Defect description

Spartan Fire, LLC (Spartan Fire) is recalling certain 2021-2024 Gladiator, Metro Star, 2022-2024 FC-94, 2022-2023 KME Panther, and 2023 KME Predator emergency vehicles. A defect in the inversion valve may delay park brake engagement, which could allow the vehicle to move unintentionally. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake Systems."

Safety consequence

Unintentional vehicle movement can increase the risk of a crash or injury.

Manufacturer remedy

Dealers will replace the inversion valve, free of charge. Owner notification letters were mailed November 2, 2023. Owners may contact Spartan Fire customer service at 1-800-867-6478. Spartan Fire's number for this recall is 23017.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

STEERING:CRITICAL FASTENERS

NHTSA #23V192000

Reported March 23, 2023 · Spartan Fire, LLC

Potentially affected: 12 vehicles

Defect description

Spartan Fire, LLC (Spartan Fire) is recalling certain 2020, 2022 and 2023 Gladiator and 2023 MetroStar vehicles. The front-drive steer axle fasteners may loosen, resulting in a complete separation of the axle assembly joints.

Safety consequence

Steer axle assembly separation can result in a loss of vehicle control, increasing the risk of a crash.

Manufacturer remedy

Dealers will inspect and replace the pro-torque nut keeper on the steer axle assembly, free of charge. Owner notification letters were mailed May 10, 2023. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 23009.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

NHTSA #23V156000

Reported March 23, 2023 · Spartan Fire, LLC

Potentially affected: 166 vehicles

Defect description

Spartan Fire LLC (Spartan Fire) is recalling certain 2022-2024 Gladiator, Metro Star, FC-94 and KME Panther firetrucks. After the vehicle is reversed, the transmission control module (TCM) may fail to achieve the 4th gear lockup needed to initiate the water pump.

Safety consequence

A firetruck that is unable to pump water increases the risk of injury during a fire.

Manufacturer remedy

Dealers will update the TCM software, free of charge. Owner notification letters were mailed April 27, 2023. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 23007.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

STEERING:LINKAGES:TIE ROD ASSEMBLY

NHTSA #22V879000

Reported November 29, 2022 · Alexis Fire Equipment Company

Potentially affected: 20 vehicles

Defect description

Alexis Fire Equipment Company (Alexis Fire) is recalling certain 2021-2023 Spartan Metro Star, FC-94 fire trucks. The tie rod clamps may have been improperly heat-treated, causing them to fail and allowing the tie rods to separate.

Safety consequence

Tie rod separation can result in a sudden loss of steering, increasing the risk of a crash.

Manufacturer remedy

Dealers will replace both tie rod clamps, free of charge. Owner notification letters were mailed December 6, 2022. Owners may contact Alexis Fire's customer service at 1-309-482-6121.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

STEERING:LINKAGES:TIE ROD ASSEMBLY

NHTSA #22V871000

Reported November 23, 2022 · Marion Body Works Inc.

Potentially affected: 6 vehicles

Defect description

Marion Body Works Inc. (Marion) is recalling certain 2021-2023 Spartan Fire Gladiator, MetroStar, FC-94 and KME Panther fire trucks. The tie rod clamps may have been improperly heat-treated, causing them to fail and allowing the tie rods to separate.

Safety consequence

Tie rod separation can result in a sudden loss of steering, increasing the risk of a crash.

Manufacturer remedy

Dealers will replace both tie rod clamps, free of charge. Owner notification letters were mailed on December 13, 2022. Owners may contact Marion's customer service at 1-715-754-5261. Marion's number for this recall is 22V-778.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

STEERING:LINKAGES:TIE ROD ASSEMBLY

NHTSA #22V778000

Reported October 17, 2022 · Spartan Fire, LLC

Potentially affected: 225 vehicles

Defect description

Spartan Fire, LLC (Spartan Fire) is recalling certain 2021-2023 Gladiator, MetroStar, FC-94, and KME Panther emergency vehicles. The tie rod clamps may have been improperly heat-treated, causing them to fail and allowing the tie rods to separate.

Safety consequence

Tie rod separation can result in a sudden loss of steering, increasing the risk of a crash.

Manufacturer remedy

Dealers will replace the tie rod clamps, free of charge. Owner notification letters were mailed on December 2, 2022. Owners may contact Spartan Fire's customer service at 1-517-543-6400. Spartan Fire's number for this recall is 22007.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

EQUIPMENT:EMERGENCY:SIREN/LIGHTING/STROBES:WIRING

NHTSA #22V373000

Reported May 24, 2022 · Spartan Fire, LLC

Potentially affected: 27 vehicles

Defect description

Spartan Fire, LLC (Spartan Fire) is recalling certain 2021-2023 Gladiator, MetroStar, and 2022-2023 FC-94 fire trucks. An additional resistor was incorrectly installed on the printed circuit board, which can disrupt CAN network communication and cause vehicle lighting to fail.

Safety consequence

Inoperable vehicle lighting can reduce visibility and increase the risk of a crash.

Manufacturer remedy

Dealers will replace the modules, free of charge. Owner notification letters were mailed on July 18, 2022. Owners may contact Spartan Fire's customer service at 1-800-543-6400. Spartan Fire's number for this recall is 22001.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Other Spartan Fire Metrostar model years

Check your 2023 Spartan Fire Metrostar VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Spartan Fire Metrostar at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

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