NHTSA vehicle safety data

2004 Porsche Boxster Recalls & Complaints

The 2004 Porsche Boxster has 3 NHTSA recall campaigns and 4 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized Porsche dealer.

NHTSA recall and complaint data for the 2004 Porsche Boxster. Recall data is refreshed daily from NHTSA.

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2004 Porsche Boxster owner complaints

Owners have filed 4 complaints with NHTSA about the 2004 Porsche Boxster, describing incidents dated May 2, 2009 to August 13, 2026.

Most-cited components

Engine 3 complaints
Fuel/Propulsion System 1 complaint
Steering 1 complaint

Newest complaints

ODI #11756829 · Filed August 13, 2026
SUMMARY OF SAFETY DEFECT: Active, unmitigated toxic gasoline vapor leak inside the cabin of a 2004 Porsche Boxster, presenting an acute fire and toxic chemical exposure hazard upon filling the tank and starting the vehicle. DEALER & CORPORATE EVASION: Ignored Warnings: Dealership intake and repair…
ODI #10462672 · Filed June 21, 2012
THE INTERMEDIATE SHAFT BEARING WHEN OUT AND SPREAD METAL SHAVING THROUGHOUT THE ENGINE. THIS CAUSED A CATASTROPHIC ENGINE FAILURE. I HAVE TO HAVE THE CAR TOWED TO THE MECHANIC AND WILL HAVE TO HAVE AN ENGINE REBUILD. THE CAR HAS BEEN SERVICE ACCORDING TO THE COMPANY PROVIDED SERVICE MANUAL. I CALLED…
ODI #10398191 · Filed April 29, 2011
2004 PORSCHE BOXSTER, 58-60K MI, HAD CATASTROPHIC ENGINE FAILURE AT 10 MI/HR. ENGINE STALLED; WAS ABLE TO RESTART AND DRIVE A FEW FEET, BUT BADLY MISSING. LOUD CLANGING NOISE FROM ENGINE. NO SMOKE. OIL DRAINED FROM CAR WHEN TILTED ON TOWTRUCK. DEALER FOUND INTERMEDIATE SHAFT (IMS) FAILURE; REQUIRED…

Read all 4 complaints

Headlight Adjustment Screw Missing Cover/FMVSS 108

NHTSA #22V656000 · Exterior Lighting — Headlights · NHTSA notice

Reported August 30, 2022 · Porsche Cars North America, Inc.

Potentially affected: 222,858 vehicles

Repair completion: 34.88% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Porsche campaign ANB4 · Owners notified October 28, 2022

Defect description

Porsche Cars North America, Inc. (Porsche) is recalling certain 2003-2020 Porsche Macan, Cayenne, Panamera, and Cayman S, 2001-2004 Boxster, Boxster S, 2004 Boxster 50 JAHRE SPYDER 550 vehicles. Please see the recall report for a complete list of all affected models and model years. The caps that cover the low-beam headlight horizontal adjustment screws are missing, which can allow the headlights to be improperly adjusted. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, "Lamps, Reflective Devices, and Associated Equipment."

Safety consequence

Improperly adjusted headlights may not illuminate the road properly, or cause a glare to oncoming drivers, which can increase the risk of a crash.

Manufacturer remedy

Dealers will inspect the headlights for sealing caps and install missing caps as necessary, free of charge. Owner notification letters were mailed October 28, 2022. Owners may contact Porsche's customer service at 1-800-767-7243. Porsche's number for this recall is ANB4.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

FMVSS 108/REPLACEMENT HEADLAMPS/AMBER REFLECTOR

NHTSA #09E025000 · Exterior Lighting — Headlights · NHTSA notice

Reported May 11, 2009 · DOPE, INC.

Potentially affected: 42,540 vehicles

Owners notified July 28, 2009

Defect description

DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Safety consequence

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Manufacturer remedy

DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

Notes

THIS RECALL ONLY PERTAINS TO AFTERMARKET REPLACEMENT EQUIPMENT AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON VEHICLES PRODUCED BY THE VEHICLE MANUFACTURER.IN ORDER TO DETERMINE IF YOUR AFTERMARKET LAMP ASSEMBLY IS AFFECTED BY THIS NONCOMPLIANCE, PLEASE REVIEW THE LIST OF MODEL NUMBERS PROVIDED TO US BY DOPE, INC.THE LIST CAN BE FOUND UNDER "DOCUMENT SEARCH" LOCATED AT THE BOTTOM OF YOUR SCREEN. OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .

FMVSS 108/AFTERMARKET COMBINATION LAMPS

NHTSA #09E012000 · Exterior Lighting · NHTSA notice

Reported April 7, 2009 · SABERSPORT

Potentially affected: 16,270 vehicles

Owners notified May 11, 2009

Defect description

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Safety consequence

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Manufacturer remedy

SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

Notes

THIS RECALL ONLY PERTAINS TO AFTERMARKET REPLACEMENT EQUIPMENT AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON VEHICLES PRODUCED BY THE VEHICLE MANUFACTURER.IN ORDER TO DETERMINE IF YOUR AFTERMARKET LAMP ASSEMBLY IS AFFECTED BY THIS NONCOMPLIANCE, PLEASE REVIEW THE LIST OF MODEL NUMBERS PROVIDED TO US BY SABERSPORT.THE LIST CAN BE FOUND UNDER "DOCUMENT SEARCH" LOCATED AT THE BOTTOM OF YOUR SCREEN.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .

2004 Porsche Boxster 2-DR w/SAB

—

out of 5

Overall Safety Rating

Not Rated

Frontal Crash

Not Rated

Driver: Not Rated, Passenger: Not Rated

Side Crash

Not Rated

Driver: Not Rated, Passenger: Not Rated

Side Pole

Not Rated

Rollover

Not Rated

Safety Technology

4 owner complaints have been filed with NHTSA for the 2004 Porsche Boxster.

Fuel/Propulsion System

ODI #11756829

Incident: August 13, 2026 · Filed: August 13, 2026

SUMMARY OF SAFETY DEFECT: Active, unmitigated toxic gasoline vapor leak inside the cabin of a 2004 Porsche Boxster, presenting an acute fire and toxic chemical exposure hazard upon filling the tank and starting the vehicle. DEALER & CORPORATE EVASION: Ignored Warnings: Dealership intake and repair orders (such as Frank's Automotive RO #XXX) logged raw fuel odors but omitted proper fuel system diagnostics. Compromised Inspection: Authorized personnel at Porsche South Austin (PSA), including service advisor [XXX], used "gold certified" credentials to falsely clear the vehicle without remediation. Corporate Denial: In Case #XXX dated XXX PCNA Executive Case Specialist [XXX] formally refused to authorize an independent diagnostic inspection, hiding behind the franchise model to abandon consumer safety. REQUESTED ACTION: NHTSA should open a defect inquiry into unmitigated fuel vapor leaks and investigate authorized dealer practices of overriding safety concerns via unverified test-drive clearances. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Engine

ODI #10462672

Incident: April 27, 2012 · Filed: June 21, 2012

THE INTERMEDIATE SHAFT BEARING WHEN OUT AND SPREAD METAL SHAVING THROUGHOUT THE ENGINE. THIS CAUSED A CATASTROPHIC ENGINE FAILURE. I HAVE TO HAVE THE CAR TOWED TO THE MECHANIC AND WILL HAVE TO HAVE AN ENGINE REBUILD. THE CAR HAS BEEN SERVICE ACCORDING TO THE COMPANY PROVIDED SERVICE MANUAL. I CALLED PORSCHE USA TO SEE IF THEY WOUDL DO ANYTHING ABOUT THE FAILURE, SINCE THIS HAS BEEN A DOCUMENTED PROBLEM WITH CERTAIN PORSCHES, BUT THE COMPANY WOULD NOT HELP. *TT

Engine and Engine Cooling

ODI #10398191

Incident: April 20, 2011 · Filed: April 29, 2011

2004 PORSCHE BOXSTER, 58-60K MI, HAD CATASTROPHIC ENGINE FAILURE AT 10 MI/HR. ENGINE STALLED; WAS ABLE TO RESTART AND DRIVE A FEW FEET, BUT BADLY MISSING. LOUD CLANGING NOISE FROM ENGINE. NO SMOKE. OIL DRAINED FROM CAR WHEN TILTED ON TOWTRUCK. DEALER FOUND INTERMEDIATE SHAFT (IMS) FAILURE; REQUIRED ENGINE REPLACEMENT AT $18K. DEALER SAID THEY HAD SEEN A SIGNIFICANT NUMBER OF IMS FAILURES (BUT PORSCHE HAS NOT NOTIFIED OWNERS). NO INJURIES, BUT CERTAINLY ENGINE FAILURE LIKE THIS COULD HAVE SERIOUS CONSEQUENCES AT FREEWAY SPEEDS. PORSCHE FORUMS ON INTERNET SHOW FREQUENCY OF FAILURES FROM THIS DEFECT (POORLY DESIGNED BEARING ASSEMBLY ON IMS) IS VERY HIGH, AS MUCH AS 8-11% IN ONE FORUM POLL. DEFECT FOUND IN MY97-08. *TR

Steering; Engine and Engine Cooling

ODI #10267931

Incident: May 2, 2009 · Filed: May 7, 2009

TL*THE CONTACT OWNS A 2004 PORSCHE BOXSTER. WHEN ACCELERATING FROM A STOP LIGHT AT 2 MPH, THE VEHICLE STALLED. THE VEHICLE WAS TOWED TO A DEALER AND THEY STATED THAT THE IMS (INTERMEDIATE SHAFT) FAILED, WHICH CAUSED THE ENGINE TO FAIL. IT WOULD COST $16,000-$20,000 TO REPLACE. THE MANUFACTURER STATED THAT THEY WERE NOT RESPONSIBLE FOR THE FAILURE BECAUSE THE VEHICLE EXCEEDED ITS WARRANTY. THE FAILURE AND CURRENT MILEAGES WERE 20468. UPDATED 05/27/09. *LJ THE INTERMEDIATE SHAFT BOLT BROKE WHICH CAUSED THE ENGINE TO FAIL. UPDATED 05/28/09.*JB

Other Porsche Boxster model years

Check your 2004 Porsche Boxster VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Porsche Boxster at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

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