How many recalls does the 2024 New Flyer XE40 have?

NHTSA lists 5 recall campaigns for the 2024 New Flyer XE40 as of October 16, 2026. Each includes the defect description, safety consequence, and the remedy New Flyer will perform. New recalls can be issued at any time; this page is refreshed from NHTSA daily.

How do I tell if my 2024 New Flyer XE40 is affected by a recall?

Enter your 17-character VIN — stamped at the base of the windshield on the driver side and on the door jamb sticker — at nhtsa.gov/recalls. NHTSA's VIN lookup shows whether your specific vehicle has an unrepaired recall; the list on this page covers every campaign for the 2024 New Flyer XE40.

Are recall repairs on a 2024 New Flyer XE40 free?

Usually. Federal law requires New Flyer to remedy recalls on the 2024 XE40 free of charge at an authorized New Flyer dealer, regardless of how many owners the vehicle has had or how many miles are on the odometer — unless it was first sold more than 15 years before the recall was issued (5 years for tires).

Does a recall on the 2024 New Flyer XE40 affect resale value?

An open recall can reduce resale value; a recall that has been repaired (documented in the vehicle history report) generally does not. Before you buy or sell a used 2024 New Flyer XE40, check the VIN at nhtsa.gov/recalls to confirm every recall has been remedied.

How many owner complaints are on file for the 2024 New Flyer XE40?

No owner complaints have been filed with NHTSA on the 2024 New Flyer XE40.

NHTSA vehicle safety data

2024 New Flyer XE40 Recalls, Ratings & Complaints

The 2024 New Flyer XE40 has 5 NHTSA recall campaigns and 0 owner complaints on file as of October 16, 2026. Recall repairs are usually free at an authorized New Flyer dealer.

NHTSA recall and complaint data for the 2024 New Flyer XE40. Recall data is refreshed daily from NHTSA.

Pre-purchase inspection checklist → Reliability & 5-year cost forecast →

EXTERIOR LIGHTING:HAZARD FLASHING WARNING LIGHTS

NHTSA #26V644000

Reported October 5, 2026 · New Flyer of America, Inc.

Potentially affected: 693 vehicles

Defect description

New Flyer of America, Inc. (New Flyer) is recalling certain 2013-2027 buses. Please see the complete list of models above. The instrument panel indicator light may not illuminate when the hazard warning lights are on and the master run switch is in the 'Off' position. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, "Lamps, Reflective Devices, and Associated Equipment."

Safety consequence

Without the illuminated reminder, the driver may fail to turn off the exterior lights when no longer needed. Hazard warning lights that remain activated unintentionally can confuse other drivers, increasing the risk of a crash.

Manufacturer remedy

New Flyer will update the software, free of charge. Owner notification letters are expected to be mailed November 20, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.

ELECTRICAL SYSTEM:PROPULSION SYSTEM:INVERTER

NHTSA #26V151000

Reported March 13, 2026 · New Flyer of America, Inc.

Potentially affected: 1,196 vehicles

Defect description

New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2025 XE35, 2021-2026 XE40, 2023-2025 XE60, 2023-2026 XHE40, and 2024-2026 XHE60 transit buses equipped with Accelera ELFA 3 control systems V1 and V2. An inverter software error may cause unintended acceleration or deceleration in certain conditions.

Safety consequence

Unintended acceleration or deceleration can increase the risk of a crash.

Manufacturer remedy

New Flyer will update the inverter software, free of charge. Owner notification letters were mailed April 30, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.

ELECTRONIC STABILITY CONTROL (ESC)

NHTSA #25V898000

Reported December 19, 2025 · New Flyer of America, Inc.

Potentially affected: 6,673 vehicles

Defect description

New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 121, "Air Brake Systems" and 136, "Electronic Stability Control Systems on Heavy Vehicles."

Safety consequence

An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.

Manufacturer remedy

New Flyer will update the software, free of charge. Owner notification letters were mailed February 17, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.

ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY

NHTSA #25V631000

Reported September 19, 2025 · New Flyer of America, Inc.

Potentially affected: 655 vehicles

Park outside only — fire risk while parked indoors or near structures.

Defect description

New Flyer of America, Inc. (New Flyer) is recalling certain 2019 XE35, 2021-2025 XE35, XE40, and XE60 transit buses. The high voltage battery may experience a short circuit within the battery module when charging to near or full capacity.

Safety consequence

A short circuit in a high voltage battery increases the risk of a fire.

Manufacturer remedy

Owners are advised to park outside and away from structures until the recall repair is complete. Owners are also advised to avoid charging vehicles above 75% capacity. New Flyer will replace the batteries, free of charge. This is a Phased campaign. Phase 1 will include 35 buses. New Flyer notified owners on 3/24/2026. Phase 2 will include 100 buses. New Flyer notified owners on 6/25/2026. Phase 3 will include 120 buses. New Flyer will notified owners on 9/9/2026. Phase 4 will include 120 buses. New Flyer will notify owners on or about 12/14/2026. Phase 5 will include 120 buses. New Flyer will notify owners on or about 3/15/2027. Phase 6 will include 80 buses. New Flyer will notify owners on or about 6/14/2027. Phase 7 will include 80 buses. New Flyer will notify owners on or about 9/27/2027. Interim owner notification letters explaining the safety risk were mailed November 12, 2025. A second letter will be sent once the remedy is available. Owners may contact New Flyer's customer service at 1-800-241-2947.

ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY

NHTSA #25V566000

Reported August 29, 2025 · New Flyer of America, Inc.

Potentially affected: 1,170 vehicles

Defect description

New Flyer of America, Inc. (New Flyer) is recalling certain 2013, 2017-2025 XE40, 2019-2025 XE60, XE35, 2023-2025 XHE40, and 2024-2025 XHE60 buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.

Safety consequence

A battery module that overheats increases the risk of a fire.

Manufacturer remedy

New Flyer will inspect and replace the battery module as necessary. New Flyer will also update the BMS software. All repairs will be performed free of charge. Owner notification letters were mailed October 6, 2025. Owners may contact New Flyer's customer service at 1-800-241-2947.

Other New Flyer XE40 model years

Check your 2024 New Flyer XE40 VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your New Flyer XE40 at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

Check a New Flyer VIN