NHTSA vehicle safety data
2023 New Flyer XD35 Recalls, Ratings & Complaints
The 2023 New Flyer XD35 has 4 NHTSA recall campaigns and 0 owner complaints on file as of October 16, 2026. Recall repairs are usually free at an authorized New Flyer dealer.
NHTSA recall and complaint data for the 2023 New Flyer XD35. Recall data is refreshed daily from NHTSA.
FUEL SYSTEM, DIESEL:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
NHTSA #24V425000Reported June 11, 2024 · New Flyer of America, Inc.
Potentially affected: 27 vehicles
Defect description
New Flyer of America, Inc. (New Flyer) is recalling certain 2023 XD35, XD40, and XD60 vehicles equipped with certain Cummins L9 diesel engines. The remote fuel filter hoses may become separated from the fitting, which can result in a fuel leak and a lack of fuel supply to the engine.
Safety consequence
A fuel leak in the presence of an ignition source increases the risk of a fire. Additionally, a lack of fuel can cause an engine stall, increasing the risk of a crash.
Manufacturer remedy
Cummins will replace the fuel filter hoses, free of charge. Owner notification letters are expected to be mailed July 21, 2024. Owners may contact New Flyer customer service at 1-800-241-2947.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
VEHICLE SPEED CONTROL
NHTSA #23V898000Reported December 22, 2023 · New Flyer of America, Inc.
Potentially affected: 211 vehicles
Defect description
New Flyer of America, Inc. (New Flyer) is recalling certain 2022-2023 XD35, XD40, XN35, XN40, and 2023 XD60, XE35, XE40, and XN60 transit buses. Due to a software error, unintended acceleration may occur during certain conditions.
Safety consequence
Unintended acceleration can increase the risk of a crash.
Manufacturer remedy
New Flyer will update the vehicle software, free of charge. Owner notification letters are expected to be mailed February 15, 2024. Owners may contact New Flyer customer service at 1-800-241-2947. New Flyer's number for this recall is R23-022.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
POWER TRAIN:DRIVELINE:DRIVESHAFT
NHTSA #23V722000Reported October 26, 2023 · New Flyer of America, Inc.
Potentially affected: 2,351 vehicles
Defect description
New Flyer of America, Inc. (New Flyer) is recalling certain 2019-2024 XD35, XD40, XN35, and XN40 transit buses. The transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power.
Safety consequence
A sudden loss of drive power can increase the risk of a crash.
Manufacturer remedy
New Flyer will work with the equipment manufacturer, Allison Transmission Inc., to inspect, and if necessary, tighten loose transmission yoke bolts, free of charge. Owner notification letters were mailed December 9, 2023. Owners may contact New Flyer customer service at 1-800-241-2947. New Flyer's number for this recall is R23-20.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
EQUIPMENT:OTHER:LABELS
NHTSA #23V711000Reported October 20, 2023 · New Flyer of America, Inc.
Potentially affected: 188 vehicles
Defect description
New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2023 XD35, 2022-2023 XD40, XD60, XN35, XN60, 2022 XDE35, and 2021-2022 XE40 transit buses. The Gross Axle Weight Rating (GAWR) and Gross Vehicle Weight Rating (GVWR) listed on the certification labels are incorrect, which can allow the vehicle to be overloaded. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 120, "Wheels and Rims - Other than Passenger Cars."
Safety consequence
An overloaded vehicle can increase the risk of a crash.
Manufacturer remedy
New Flyer will provide and/or install new labels, free of charge. Owner notification letters were mailed November 9, 2023. Owners may contact New Flyer customer service at 1-800-241-2947.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Other New Flyer XD35 model years
Check your 2023 New Flyer XD35 VIN
Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your New Flyer XD35 at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.
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