NHTSA Office of Defects Investigation

Preliminary Evaluation PE99-038: LOSS OF HEADLIGHTS

  • Closed

NHTSA's Office of Defects Investigation opened Preliminary Evaluation PE99-038 on May 20, 1999 and closed it on September 30, 1999. NHTSA's investigations file lists the 1995 Mazda Protege for it.

Updated daily from NHTSA's investigations file

Key facts

NHTSA number
PE99-038 (also written PE99038)
Investigation type
Preliminary Evaluation The first stage of most defect investigations: NHTSA's Office of Defects Investigation gathers basic information about a possible safety defect, including from the manufacturer.
Status
Closed September 30, 1999
Opened
Closed
Vehicle or equipment manufacturer
Mazda Motor Corp.
Component
Exterior Lighting
Vehicles and equipment
1995 Mazda Protege

A recall appears here only when NHTSA's investigations file links one to the investigation; NHTSA's summary or record can name others.

NHTSA's summary

As NHTSA's Office of Defects Investigation wrote it for Preliminary Evaluation PE99-038.

try.vin does not copy NHTSA's investigation documents; NHTSA's investigation record lists the ones NHTSA has published.

BASED ON THE REVIEW OF MAZDA'S INVESTIGATION AND TESTING, EXAMINATION OF TWO FAILED FIELD UNITS (A HEADLIGHT SWITCH AND A COMBINATION SWITCH), AND TELEPHONE INTERVIEWS OF SEVERAL COMPLAINANTS, IT APPEARS THAT THE HEADLIGHT LEAD WIRE WHICH IS ATTACHED TO AND LOCATED JUST BELOW THE TURN SIGNAL LEVER, CAN BE STRESSED FROM CYCLING THE TURN SIGNAL LEVER AND RESULT IN FATIGUE BREAKAGE OF THE WIRE.COMPLAINTS STATED THAT THE HEADLIGHTS WENT OFF DURINGOPERATION IN MODEL YEAR (MY) 1995 PROTEGE VEHICLES WHEN USING THE TURN SIGNAL AND/OR WHILE JUST DRIVING (E.G., GOING OVER A SMALL BUMP).

SEVERAL COMPLAINANTS CONTACTED BY ODI STATED THAT SOMETIMES THE HEADLIGHTS DID NOT COME BACK ON AFTER GOING OFF UNTIL THE DRIVER SUCCESSFULLY JIGGLED THE TURN SIGNAL LEVER OR THE HEADLIGHT WIRE HARNES (I.E., RE-MAKE ELECTRICAL CONNECTION OF A PARTIALLY BROKEN WIRE).

PERMANENT LOSS OF HEADLIGHTS CAN OCCUR WHEN THE WIRE IS COMPLETELY BROKEN.IN JULY 1995, ABOUT THE START OF MY 1996 PRODUCTION, MAZDA CHANGED THE MATERIAL OF THE HEADLIGHT LEAD WIRE TO INCREASE DURABILITY.NO SIMILAR COMPLAINTS ON MY 1996 PROTEGE VEHICLES HAVE BEEN REPORTED TO ODI OR MAZDA.

Vehicles and equipment listed for this investigation

NHTSA's investigations file lists these vehicles and equipment for Preliminary Evaluation PE99-038. A listed model year means only that an investigation names it; it says nothing about any particular vehicle. Model years with a try.vin recall page link to that page's NHTSA investigations section.

Mazda

All Mazda recalls

What an NHTSA investigation is

NHTSA's Office of Defects Investigation (ODI) looks into possible safety defects in vehicles and equipment, often after owner complaints. An investigation usually starts as a Preliminary Evaluation, or as a Recall Query when it concerns whether an existing recall covers the right vehicles or fixes the problem, and ODI can upgrade it to a more detailed Engineering Analysis. A Defect Petition asks NHTSA to open an investigation, and Audit and Equipment Queries are administrative investigations into whether companies complied with federal vehicle safety requirements, such as reporting, recall and certification rules.

An open investigation is not a finding that a safety defect exists, and NHTSA can close one without a recall.

To see whether a specific vehicle has an open recall, enter its VIN at nhtsa.gov/recalls.

Mazda VIN check: decode a VIN to see its year, make and model.

Sources

NHTSA's investigation record for PE99-038

Investigation details come from NHTSA's investigations file, which try.vin imports once a day. The investigation types are described from the U.S. Department of Transportation Inspector General's May 2023 report on NHTSA's Office of Defects Investigation, NHTSA's petition rules (49 CFR Parts 552 and 557) and NHTSA's Office of Defects Investigation procedures. How try.vin reads NHTSA investigations.