NHTSA vehicle safety data

2004 International 5500I Recalls, Ratings & Complaints

The 2004 International 5500I has 1 NHTSA recall campaign and 0 owner complaints on file as of October 16, 2026. Recall repairs are usually free at an authorized International dealer.

NHTSA recall and complaint data for the 2004 International 5500I. Recall data is refreshed daily from NHTSA.

ENGINE AND ENGINE COOLING

NHTSA #09V386000

Reported October 5, 2009 · NAVISTAR, INC

Potentially affected: 9,527 vehicles

Defect description

NAVISTAR IS RECALLING CERTAIN MODEL YEAR 2003 THROUGH 2008 HEAVY TRUCKS MANUFACTURED BETWEEN APRIL 1, 2003 AND DECEMBER 21, 2007, EQUIPPED WITH CATERPILLAR C15 ENGINES. THE VARIABLE VALVE ACTUATION (VVA) OIL LINE MAY WEAR AGAINST THE P-CLIPS RETAINING THE OIL LINE, CAUSING AN OIL LEAK.

Safety consequence

AN OIL LEAK COULD RESULT IN A FIRE.

Manufacturer remedy

NAVISTAR IS WORKING WITH CATERPILLAR TO REPAIR THE ENGINES FREE OF CHARGE. PLEASE SEE 09E-020. THE SAFETY RECALL BEGAN ON OCTOBER 23, 2009. OWNERS MAY CONTACT CATERPILLAR AT 1-800-447-4986 OR NAVISTAR AT 1-260-461-1890.

Notes

OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .

Other International 5500I model years

Check your 2004 International 5500I VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your International 5500I at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

Check an International VIN