NHTSA vehicle safety data

2002 Harley-Davidson Flhpi Recalls & Complaints

The 2002 Harley-Davidson Flhpi has 2 NHTSA recall campaigns and 1 owner complaint on file as of November 3, 2026. Recall repairs are usually free at an authorized Harley-Davidson dealer.

NHTSA recall and complaint data for the 2002 Harley-Davidson Flhpi. Recall data is refreshed daily from NHTSA.

2002 Harley-Davidson Flhpi owner complaints

Owners have filed 1 complaint with NHTSA about the 2002 Harley-Davidson Flhpi, describing incidents dated July 16, 2004.

Most-cited components

Fuel/Propulsion System 1 complaint

Newest complaints

ODI #10086100 · Filed August 3, 2004
WHILE OPERATING MY MOTORCYCLE, THE ENGINE BEGAN SPUTTERING AND THE ODOR OF GASOINE FUMES BECAME OVERWHELMING. I LOOKED DOWN AT THE AIR INTAKE AND NOTICED GASOLINE SPRAYING ON THE ENGINE AND PAST THE AIR INTAKE. IT WAS QUITE FORTUNATE THAT THIS DID NOT RESULT IN A FIRE! THE FUEL LINE HAD SEPARATED…

Read the full complaint

HARLEY-DAVIDSON/CIRCUIT BREAKER

NHTSA #04V134000 · Electrical System — Wiring — Fuses and Circuit Breakers · NHTSA notice

Reported March 18, 2004 · HARLEY-DAVIDSON MOTOR COMPANY

Potentially affected: 81,496 vehicles

Harley-Davidson campaign 0113 · Owners notified April 23, 2004 · Recall influenced by NHTSA's Office of Defects Investigation

Defect description

ON CERTAIN TOURING AND POLICE MODEL MOTORCYCLES, THE 40 AMP MAIN CIRCUIT BREAKER CAN "OPEN" FOR REASONS OTHER THAN WHICH IT WAS DESIGNED, CAUSING AN UNEXPECTED INTERRUPTION OF ALL ELECTRICAL POWER TO THE MOTORCYCLE.

Safety consequence

THIS CONDITION COULD CAUSE THE MOTORCYCLE TO STALL, WHICH COULD RESULT IN A CRASH.

Manufacturer remedy

DEALERS WILL REPLACE THE CIRCUIT BREAKER. OWNER NOTIFICATION BEGAN APRIL 23, 2004. OWNERS SHOULD CONTACT HARLEY-DAVIDSON AT 1-414-343-4056.

Notes

HARLEY-DAVIDSON RECALL NO. 0113.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

HARLEY-DAVIDSON/FENDER TIP LIGHT

NHTSA #02V002000 · Exterior Lighting · NHTSA notice

Reported January 4, 2002 · HARLEY-DAVIDSON MOTOR COMPANY

Potentially affected: 28,949 vehicles

Owners notified January 9, 2002 · Vehicles built March 5, 2001 – October 25, 2001 (per NHTSA)

Defect description

ON CERTAIN MOTORCYCLES, THE CLIPS THAT RETAIN THE WIRING FOR THE FRONT FENDER TIP LIGHT CAN BECOME DETACHED FROM THE FENDER, CAUSING THE WIRES TO FRAY AND SHORT.

Safety consequence

THIS COULD CAUSE THE LIGHTING SYSTEM FUSE TO BLOW, LEAVING THE VEHICLE WITHOUT AN OPERATIONAL FRONT FENDER TIP LIGHT, HEADLIGHT, TAILLIGHT, RUNNING LIGHTS, AND PASSING LAMPS (IF EQUIPPED).

Manufacturer remedy

DEALERS WILL REPLACE THE FENDER TIP LIGHT WIRING HARNESS RETENTION CLIPS, AND INSPECT AND REPLACE, IF NECESSARY, ANY DAMAGED WIRING HARNESSES. OWNER NOTIFICATION BEGAN JANUARY 9, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT HARLEY-DAVIDSON AT 1-414-342-4680.

Notes

ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

try.vin has no NCAP crash-test rating on file for the 2002 Harley-Davidson Flhpi. NHTSA rates some vehicles by body style — pickups by cab, vans by roof height — so check nhtsa.gov/ratings.

1 owner complaint has been filed with NHTSA for the 2002 Harley-Davidson Flhpi.

Fuel System, Other

ODI #10086100

Incident: July 16, 2004 · Filed: August 3, 2004

WHILE OPERATING MY MOTORCYCLE, THE ENGINE BEGAN SPUTTERING AND THE ODOR OF GASOINE FUMES BECAME OVERWHELMING. I LOOKED DOWN AT THE AIR INTAKE AND NOTICED GASOLINE SPRAYING ON THE ENGINE AND PAST THE AIR INTAKE. IT WAS QUITE FORTUNATE THAT THIS DID NOT RESULT IN A FIRE! THE FUEL LINE HAD SEPARATED FROM THE CONNECTOR ON THE FUEL RAIL AND THE FUEL PUMP WAS SUPPLYING FUEL AT THE FULL DELIVERY RATE. INSPECTION OF THE FUEL LINE SHOWED THAT THE FUEL LINE WAS A HARDENED PLASTIC LINE (COVERED BY A PLASTIC CORREGATED HEAT SHIELD) THAT WAS HELD IN PLACE BY FRICTION ONLY, THERE WERE NO CLAMPS USED. BECAUSE THE FUEL LINE WAS A HARDENED MATERIAL, WITHOUT ELASTICITY OR RETAINING HARDWARE, THE VIBRATION OF THE ENGINE (AND MOST LIKELY THE HEAT AS WELL) DETERIORATED THE ADHESION OF THE CONNECTION RESULTING IN THE SEPARATION. THIS WAS A USED MOTORCYCLE, BUT IT ONLY HAD 638 MILES AND NO EVIDENCE OR RECORD OF MAINTENANCE IN THIS AREA. THE PROBLEM WAS FIXED BY THE DEALER USING HARLEY-DAVIDSON'S PART LIST WHICH INDICATED 1/4" RUBBER FUEL LINE PROTECTED BY A CORREGATED PLASTIC COVERING FOR HEAT ISOLATION, AND TWO CRIMPED HOSE CLAMPS FOR RETENTION, ONE ON EACH END. I HAVE THE ORIGINAL FUEL LINE FOR INSPECTION.*AK

Other Harley-Davidson Flhpi model years

Check your 2002 Harley-Davidson Flhpi VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Harley-Davidson Flhpi at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

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