NHTSA vehicle safety data

2004 Coachmen Chaparral Recalls & Complaints

The 2004 Coachmen Chaparral has 1 NHTSA recall campaign and 1 owner complaint on file as of November 3, 2026. Recall repairs are usually free at an authorized Coachmen dealer.

NHTSA recall and complaint data for the 2004 Coachmen Chaparral. Recall data is refreshed daily from NHTSA.

2004 Coachmen Chaparral owner complaints

Owners have filed 1 complaint with NHTSA about the 2004 Coachmen Chaparral, describing incidents dated January 14, 2011.

Most-cited components

Tires 1 complaint

Newest complaints

ODI #10386102 · Filed March 1, 2011
I HAD TWO CARLISLE TIRES BLOW OUT IN THE LAST 6 MONTHS. THE TIRES WERE INSTALLED ALONG WITH 2 OTHERS ON MY 2004 COACHMEN CHAPAREL BY A TIRE DEALER IN NOVEMBER, 1907. THE TRAILER MANUFACTURER SPECIFIED ST 225/75R15, LOAD RATING D TIRES, BUT THE TIRES I PURCHASED ARE ST 225/75R15 LOAD RATING E. THE…

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REFRIGERATOR/DOMETIC

NHTSA #08V279000 · Equipment — Recreational Vehicle/Trailer · NHTSA notice

Reported June 25, 2008 · COACHMEN RV COMPANY, LLC

Potentially affected: 37,293 vehicles

Owners notified July 30, 2008 · Vehicles built June 1, 2003 – February 28, 2007 (per NHTSA)

Defect description

COACHMEN IS RECALLING 37,293 MOTORHOMES AND FIFTH WHEEL TRAVEL TRAILERS EQUIPPED WITH A TWO-DOOR REFRIGERATOR MANUFACTURED BY THE DOMETIC CORPORATION. THE REFRIGERATOR MAY HAVE A DEFECT IN THE BOILER TUBE. PRESSURIZED COOLANT SOLUTION COULD BE RELEASED INTO AN AREA WHERE AN IGNITION SOURCE (GAS FLAME) IS PRESENT.

Safety consequence

EXTENDED OPERATION OF A LEAKING COOLING UNIT COULD LEAD TO A FIRE FROM GAS WHICH MIGHT ESCAPE.

Manufacturer remedy

COACHMEN IS WORKING WITH DOMETIC IN ORDER TO REPAIR THESE REFRIGERATORS (PLEASE SEE 08E032). DOMETIC WILL REPAIR THESE REFRIGERATORS BY INSTALLING A SECONDARY BURN HOUSING, A THERMAL FUSE, AND A MELT FUSE FREE OF CHARGE. DOMETIC HAS RETAINED STERICYCLE INC. TO MANAGE THIS CAMPAIGN. STERICYCLE WILL ASSIST THE OWNER IN LOCATING DEALERSHIPS OR SERVICE CENTERS AND WILL PROVIDE ASSISTANCE WITH SCHEDULING OF APPOINTMENTS. OWNERS MAY CONTACT DOMETIC/STERICYCLE AT 1-888-446-5157 OR COACHMEN AT 574-825-5821.

Notes

CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

try.vin has no NCAP crash-test rating on file for the 2004 Coachmen Chaparral. NHTSA rates some vehicles by body style — pickups by cab, vans by roof height — so check nhtsa.gov/ratings.

1 owner complaint has been filed with NHTSA for the 2004 Coachmen Chaparral.

Tires

ODI #10386102

Incident: January 14, 2011 · Filed: March 1, 2011

I HAD TWO CARLISLE TIRES BLOW OUT IN THE LAST 6 MONTHS. THE TIRES WERE INSTALLED ALONG WITH 2 OTHERS ON MY 2004 COACHMEN CHAPAREL BY A TIRE DEALER IN NOVEMBER, 1907. THE TRAILER MANUFACTURER SPECIFIED ST 225/75R15, LOAD RATING D TIRES, BUT THE TIRES I PURCHASED ARE ST 225/75R15 LOAD RATING E. THE FIRST TIRE BLEW LAST FALL ON A TWO-LANE STATE HIGHWAY CAUSING SIGNIFICANT DAMAGE TO THE TRAILER. THERE WAS NOTHING LEFT OF THE TIRE BUT THE SIDEWALLS. THE SECOND TIRE BLEW THIS JANUARY, 2011 ON INTERSTATE HIGHWAY 10, CAUSING SOME DAMAGE TO THE TRIM AT THE TIRE WELL. THE TIRE WAS INTACT WITH A LARGE HOLE IN THE SIDEWALL. THE REPAIRMAN SAID THE TIRE WAS FAULTY AND THE BLOW OUT WAS NOT CAUSED BY A ROAD HAZARD. IN BOTH OF THESE CASES THE TIRE PRESSURE WAS CHECKED BEFORE THE TRIP AND HAD 80 PSI WHICH IS RECOMMENDED FOR 2830 LB LOAD AT 65 MPH. I WAS DRIVING 55-60 MPH IN BOTH CASES. I PULLED THIS TRAILER TO ALASKA IN 2004 (AROUND 12,000 MILES) AND TO NOVA SCOTIA IN 2007 (AROUND 5,000 MILES) AND NEVER HAD A PROBLEM WITH AMERICAN MADE TIRES. TRAILER TIRES MADE IN CHINA AND TAIWAN ARE THE ONLY ONES AVAILABLE, THESE ARE A HAZARD TO THE TRAVELLING PUBLIC, INCLUDING THOSE SHARING THE HIGHWAY AND THOSE IN THE TOWING VEHICLES. *TR

Other Coachmen Chaparral model years

Check your 2004 Coachmen Chaparral VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Coachmen Chaparral at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

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