NHTSA vehicle safety data

2004 Chevrolet Classic Recalls, Ratings & Complaints

The 2004 Chevrolet Classic has 1 NHTSA recall campaign and 40 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized Chevrolet dealer.

NHTSA recall and complaint data for the 2004 Chevrolet Classic, plus NCAP crash-test ratings. Recall data is refreshed daily from NHTSA.

2004 Chevrolet Classic owner complaints

Owners have filed 40 complaints with NHTSA about the 2004 Chevrolet Classic, describing incidents dated March 15, 2005 to November 1, 2016.

Most-cited components

  • Electrical System 28 complaints
  • Engine 5 complaints
  • Service Brakes 3 complaints
  • Equipment 2 complaints
  • Exterior Lighting 2 complaints
  • Vehicle Speed Control 2 complaints

Of the 40 complaints on file, 2 report a crash and 1 a fire; across all 40 complaints, owners report 1 injury and 5 deaths (owner-reported, not verified by NHTSA).

Newest complaints

  • ODI #10979149 · Filed

    MY FUEL LEVEL GAUGE IS MALFUNCTIONING. EVEN THOUGH I HAVE HAD THE ENTIRE FUEL PUMP ASSEMBLY REPLACED AND THE IN DASH GAUGES CHECKED, IT WILL NOT REGISTER PAST 1/4 TANK. AFTER DRIVING APPROXIMATELY 150 MILES THE GAUGE WILL SUDDENLY DROP, THE LOW FUEL LIGHT WILL COME ON. AFTER TURNING THE CAR OFF AND…

  • ODI #10836537 · Filed

    ANTI THEFT SYSTEM KEEPS ON COMING ON AND WILL NOT LET YOUR CAR START !!! THEY EVEN REPLACED THE KEY HOLES WITH FILLERS IN IT. YOU HAVE TO TURN THE KEY AND WAIT 15 TO 20 MIN. BEFORE IT WILL START OR SOMETIME IT WILL NOT WORK!!!! HOW DO YOU EXPLAIN THAT AND THAT STILL DOES NOT FIX THE IGNITION SWITCH…

  • ODI #10788735 · Filed

    BRAKE LINES RUSTED THROUGH CAUSING COMPLETE BRAKE FAILURE. ALL THE LINES(4) RUN VERY CLOSE TOGETHER UNDERNEETH THE AIR FILTER BOX. BY RUNNING THE LINES THIS CLOSE TOGETHER IT ALLOWS MOISTURES TO BE HELD IN THE TINY GAPS BETWEEN THE LINES, THERBY CUASING ACCELERATED RUSTING AND CORROSION. BRAKE LINES…

Read all 40 complaints

GM/FUEL TANK WELD

NHTSA #04V301000 · Fuel System, Gasoline — Storage · NHTSA notice

Reported June 30, 2004 · GENERAL MOTORS CORP.

Potentially affected: 2,857 vehicles

Manufacturer campaign 04058 · Owners notified June 23, 2004 · Vehicles built May 1, 2004 – June 15, 2004 (per NHTSA)

Defect description

CERTAIN PASSENGER VEHICLES MAY HAVE BEEN BUILT WITH A FUEL TANK THAT DOES NOT MEET SPECIFICATION. A WELD ON THESE FUEL TANKS MAY BE INSUFFICIENT, RESULTING IN A FUEL LEAK.

Safety consequence

FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Manufacturer remedy

DEALERS WILL INSPECT THE FUEL TANK, AND REPLACE IT, IF NECESSARY. OWNER NOTIFICATION BEGAN ON JUNE 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 OR PONTIAC AT 1-800-620-7668.

Notes

GM RECALL NO. 04058.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Other Chevrolet Classic model years

Check your 2004 Chevrolet Classic VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Chevrolet Classic at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

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