NHTSA vehicle safety data

2005 Chevrolet C4500 Recalls & Complaints

The 2005 Chevrolet C4500 has 2 NHTSA recall campaigns and 2 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized Chevrolet dealer.

NHTSA recall and complaint data for the 2005 Chevrolet C4500. Recall data is refreshed daily from NHTSA.

2005 Chevrolet C4500 owner complaints

Owners have filed 2 complaints with NHTSA about the 2005 Chevrolet C4500, describing incidents dated April 6, 2006 to November 26, 2010.

Most-cited components

Electrical System 1 complaint
Seat Belts 1 complaint
Service Brakes 1 complaint

Of the 2 complaints on file, 1 reports a crash and 1 a fire (owner-reported, not verified by NHTSA).

Newest complaints

ODI #10441687 · Filed December 29, 2011
WE LOST A BABY VIA DNC ON THE DAY BEFORE THANKSGIVING 2010 AND THE DAY AFTER THANKSGIVING MY HUSBAND WENT TO LEAVE WORK TO COME HOME AND STARTED THE TRUCK TO LET THE ENGINE WARM AND NEXT THING HE KNEW THERE WAS SMOKE COMING FROM UNDER THE TRUCK. IT WAS RAINING SO AT FIRST HE ASSUMED IT WAS…
ODI #10237627 · Filed August 11, 2008
CHEVY PASSENGER VAN WRECK. *TR

Read all 2 complaints

WHEELCHAIR LIFT INTERLOCK SYSTEM

NHTSA #08E004000 · Equipment Adaptive/Mobility · NHTSA notice

Reported January 7, 2008 · INTERMOTIVE VEHICLE CONTROLS

Potentially affected: 250 vehicles

Manufacturer campaign ONP2007-02 · Owners notified November 20, 2007

Defect description

CERTAIN INTERMOTIVE WHEELCHAIR LIFT INTERLOCK, P/NO. ILIS605-H3 ILIS ACTIVATION KIT (INTERLOCK OPTION FOR GATEWAY 401) SOLD FOR USE AS AFTERMARKET FOR 2005 - 2008 CHEVY 560 (C4500 AND C5500 KODIAK) 6.6L DIESEL VEHICLES WHICH A PROTECTION DIODE WAS USED. THE DIODE CAN BE EXPOSED TO VOLTAGE SPIKES GREATER THAN WHAT IT CAN WITHSTAND. THE DIODE COULD FAIL, WHICH COULD PREVENT VEHICLE INTERLOCK OPERATION WHEN A WHEELCHAIR LIFT IS DEPLOYED.

Safety consequence

SHOULD THE DIODE FAIL, IT WILL BE POSSIBLE TO MOVE THE VEHICLE WITH THE WHEELCHAIR DEPLOYED, WHICH COULD RESULT IN INJURY TO ANYONE USING THE LIFT.

Manufacturer remedy

INTERMOTIVE WILL NOTIFY OWNERS AND REPAIR THE VEHICLES FREE OF CHARGE. THE RECALL BEGAN ON NOVEMBER 20, 2007. OWNERS CAN CONTACT INTERMOTIVE TOLL-FREE AT 1-800-969-6080. THIS RECALL ONLY PERTAINS TO AFTERMARKET INTERMOTIVE WHEELCHAIR LIFTS AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON CHEVRLOT AND GMC VEHICLES MANUFACTURED BY GENERAL MOTORS.

Notes

CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

AFTERMARKET REAR AIR SUSPENSION

NHTSA #07E086000 · Suspension · NHTSA notice

Reported October 16, 2007 · LINK MANUFACTURING, LTD

Potentially affected: 367 vehicles

Owners notified June 7, 2007

Defect description

CERTAIN LINK ULTRARIDE REAR AIR SUSPENSION SYSTEMS, MODEL 8M000070, SOLD FOR INSTALLATION AS AFTERMARKET EQUIPMENT ON GM CHASSIS MODELS 4500 AND 5500, AMBULANCES AND SHUTTLE BUSES. THE AXLE SIDE LATERAL CONTROL BRACKET OF THE SUSPENSION HAS CRACKED IN SOME CASES.

Safety consequence

IF THE LATERAL CONTROL ROD BRACKET FRACTURES, THE HANDLING OF THE VEHICLE WILL BE ADVERSELY AFFECTED, INCLUDING POSSIBLE LOSS OF VEHICLE CONTROL.

Manufacturer remedy

LINK WILL NOTIFY OWNERS AND PROVIDE REPAIR KITS FREE OF CHARGE AND WILL REIMBURSE FOR LABOR AND INSPECTION COSTS. THE RECALL BEGAN JUNE 7, 2007. OWNERS CAN CONTACT LINK TOLL-FREE AT 1-800-222-6283.

Notes

THIS RECALL ONLY PERTAINS TO AFTERMARKET LINK SUSPENSION SYSTEMS AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON VEHICLE MANUFACTURED BY GENERAL MOTORS.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

try.vin has no NCAP crash-test rating on file for the 2005 Chevrolet C4500. NHTSA rates some vehicles by body style — pickups by cab, vans by roof height — so check nhtsa.gov/ratings.

2 owner complaints have been filed with NHTSA for the 2005 Chevrolet C4500.

Service Brakes, Hydraulic; Electrical System

ODI #10441687

Fire

Incident: November 26, 2010 · Filed: December 29, 2011

WE LOST A BABY VIA DNC ON THE DAY BEFORE THANKSGIVING 2010 AND THE DAY AFTER THANKSGIVING MY HUSBAND WENT TO LEAVE WORK TO COME HOME AND STARTED THE TRUCK TO LET THE ENGINE WARM AND NEXT THING HE KNEW THERE WAS SMOKE COMING FROM UNDER THE TRUCK. IT WAS RAINING SO AT FIRST HE ASSUMED IT WAS CONDENSATION BURNING OFF THE EXHAUST. NEXT THING HE KNEW THE DASH WAS ON FIRE AND WE LOST OUR TRUCK. THE BODY SHOP AND INSURANCE COMPANY DEEMED THAT THE "BRAKE RELAY BOX" HAD SHORTED OUT CAUSING THE FIRE. IT TOOK MONTHS TO SETTLE WITH THE INSURANCE COMPANY AND WE STILL DIDN'T GET A FAIR SETTLEMENT. BECAUSE WE BOUGHT THE TRUCK TO CELEBRATE OUR NATURAL PREGNANCY AFTER GETTING AN OPINION FROM A FERTILITY DOCTOR WHO SAID WE COULDN'T DO IT NATURALLY WE BOUGHT THE TRUCK BACK FROM THE INSURANCE COMPANY AND MY HUSBAND STILL SUFFERS MENTALLY FROM THE INCIDENT, MAINLY BECAUSE THE INSURANCE COMPANY FIRST INVESTIGATED US FOR ARSON AFTER WHAT WE HAD JUST WENT THROUGH 48 HOURS PRIOR AND SECOND BECAUSE THE PARTS ARE SO HARD TO FIND TO REBUILD THE TRUCK. *KB

Seat Belts

ODI #10237627

Crash

Incident: April 6, 2006 · Filed: August 11, 2008

CHEVY PASSENGER VAN WRECK. *TR

Other Chevrolet C4500 model years

Check your 2005 Chevrolet C4500 VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Chevrolet C4500 at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

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