NHTSA vehicle safety data

2005 Chevrolet Astro Recalls, Ratings & Complaints

The 2005 Chevrolet Astro has 2 NHTSA recall campaigns and 9 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized Chevrolet dealer.

NHTSA recall and complaint data for the 2005 Chevrolet Astro, plus NCAP crash-test ratings. Recall data is refreshed daily from NHTSA.

2005 Chevrolet Astro owner complaints

Owners have filed 9 complaints with NHTSA about the 2005 Chevrolet Astro, describing incidents dated February 19, 2006 to February 21, 2013.

Most-cited components

Tires 2 complaints
Air Bags 1 complaint
Electrical System 1 complaint
Equipment 1 complaint
Fuel/Propulsion System 1 complaint
Seats 1 complaint

Of the 9 complaints on file, 1 reports a crash (owner-reported, not verified by NHTSA).

Newest complaints

ODI #10500609 · Filed February 27, 2013
TL* THE CONTACT OWNS A 2005 CHEVROLET ASTRO VAN. THE CONTACT STATED THAT THE VEHICLE RANDOMLY STALLED. THE CONTACT TOOK THE VEHICLE TO A MECHANIC AND WAS TOLD THE WIRING HARNESS WAS INSTALLED INCORRECTLY. THE WIRING HARNESS WAS CONNECTED TO THE EXHAUST AND THAT SHORTED OUT THE ALTERNATOR AND THE…
ODI #10355388 · Filed September 13, 2010
TL* THE CONTACT OWNS A 2005 CHEVROLET ASTRO. THE CONTACT WAS TRAVELING 20 MPH WHEN THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHERE THE CONTACT WAS INFORMED THAT THE FUEL PUMP WOULD NEED REPLACING. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 75,000 AND…
ODI #10348680 · Filed August 11, 2010
TL*THE CONTACT OWNS A 2005 CHEVROLET ASTRO. THE CONTACT STATED THAT WHEN HE PURCHASED THE PREOWNED VEHICLE, THE DEALER REPLACED ALL OF THE TIRES. THE SIDEWALL ON ALL FOUR ADVANTA SUV SPECTRA, SIZE P215-70R-16 TIRES WERE CRACKED. THE TIRES HAD LESS THAN 21,000 MILES ON THEM WHEN THE FAILURE WAS…

Read all 9 complaints

AFTERMARKET FUEL FILTERS/FUEL LEAK

NHTSA #06E043000 · Fuel System, Gasoline · NHTSA notice

Reported May 19, 2006 · HONEYWELL INTERNATIONAL, INC.

Potentially affected: 88,303 vehicles

Owners notified October 18, 2006

Defect description

CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.

Safety consequence

THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Manufacturer remedy

HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

Notes

THIS RECALL ONLY PERTAINS TO AFTERMARKET FRAM FUEL FILTERS AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON THE VEHICLES LISTED.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

FMVSS 108/AMBER SIDE REFLEX REFLECTORS

NHTSA #06E026000 · Exterior Lighting · NHTSA notice

Reported March 23, 2006 · PRO-A MOTORS, INC.

Potentially affected: 61,944 vehicles

Owners notified April 3, 2006

Defect description

CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Safety consequence

WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

Manufacturer remedy

PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

Notes

THIS RECALL ONLY PERTAINS TO PRO-A MOTORS AFTERMARKET LAMPS AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON THE LISTED PASSENGER VEHICLES.FOR MORE INFORMATION ON THE LAMP MODEL NUMBERS, CLICK ON DOCUMENT SEARCH AND VIEW DOCUMENT TITLED "LAMP MODEL NUMBERS."CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

2005 Chevrolet Astro

—

out of 5

Overall Safety Rating

Not Rated

Frontal Crash

Not Rated

Driver: 3, Passenger: 4

Side Crash

Not Rated

Driver: 5, Passenger: 5

Side Pole

Not Rated

Rollover

Not Rated

Safety Technology

9 owner complaints have been filed with NHTSA for the 2005 Chevrolet Astro.

Electrical System

ODI #10500609

Incident: February 21, 2013 · Filed: February 27, 2013

TL* THE CONTACT OWNS A 2005 CHEVROLET ASTRO VAN. THE CONTACT STATED THAT THE VEHICLE RANDOMLY STALLED. THE CONTACT TOOK THE VEHICLE TO A MECHANIC AND WAS TOLD THE WIRING HARNESS WAS INSTALLED INCORRECTLY. THE WIRING HARNESS WAS CONNECTED TO THE EXHAUST AND THAT SHORTED OUT THE ALTERNATOR AND THE STARTER. THE FAILURE MILEAGE WAS AND CURRENT MILEAGES WERE 24,500.

Fuel System, Gasoline

ODI #10355388

Incident: February 11, 2010 · Filed: September 13, 2010

TL* THE CONTACT OWNS A 2005 CHEVROLET ASTRO. THE CONTACT WAS TRAVELING 20 MPH WHEN THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHERE THE CONTACT WAS INFORMED THAT THE FUEL PUMP WOULD NEED REPLACING. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 75,000 AND THE CURRENT MILEAGE WAS 84,000.

Tires

ODI #10348680

Incident: August 11, 2010 · Filed: August 11, 2010

TL*THE CONTACT OWNS A 2005 CHEVROLET ASTRO. THE CONTACT STATED THAT WHEN HE PURCHASED THE PREOWNED VEHICLE, THE DEALER REPLACED ALL OF THE TIRES. THE SIDEWALL ON ALL FOUR ADVANTA SUV SPECTRA, SIZE P215-70R-16 TIRES WERE CRACKED. THE TIRES HAD LESS THAN 21,000 MILES ON THEM WHEN THE FAILURE WAS DISCOVERED. THE TIRES WERE REPLACED. THE FAILURE AND CURRENT MILEAGES WERE APPROXIMATELY 91,500. UPDATED 12/02/10 *BF THE CONSUMER STATED HE HAS THE INVOICE FOR THE NEW TIRES. UPDATED 12/07/10

Visibility; Structure

ODI #10330377

Incident: April 24, 2010 · Filed: May 13, 2010

I SIMPLY CLOSED THE PASSENGER DOOR OF MY 2005 CHEVY ASTRO AWD VAN AND THE SIDE MIRROR GLASS FELL OUT, HIT THE DOOR AND BROKE. ALSO, THE PLASTIC MOLDING ON THE DRIVERS DOOR IS COMING LOOSE. *TR

Service Brakes, Hydraulic

ODI #10264461

Incident: April 5, 2009 · Filed: April 8, 2009

MY BRAKES SUDDENLY FAILED ON MY 2005 CHEVY ASTRO VAN. DEALER REPAIR SAID BRAKE LINE WAS RUBBING AGAINST CHASIS, BROKE AND ALL BRAKE FLUID LEAKED OUT. *TR

Tires

ODI #10197229

Incident: July 20, 2007 · Filed: July 23, 2007

TRAVELING SOUTH ON CALIFORNIA INTERSTATE 5, AFTER TEJON PASS IN SOUTHERN CALIFORNIA, THE RIGHT REAR TIRE OF OUR 2005 CHEVY ASTRO LS MINIVAN JUST BLEW OUT. THE TIRE WAS BRIDGESTONE DUELER (SIZE P215 70 R16 99S). I WAS DRIVING WITHIN THE SPEED LIMIT OF 65 MPH. THE FREEWAY ROAD SURFACE WAS CLEAN AND THE WEATHER WAS SUNNY AND CLEAR. THERE'S NO DEBRIS OR ROAD HAZARD ON THE FREEWAY. I CALLED EMERGENCY ROADSIDE ASSISTANCE TO REPLACE THE BLOWN OUT TIRE WITH THE SPARE. I ENDED UP BUYING A NEW REPLACEMENT TIRE. I WAS ABLE TO SAVE ONLY A SMALL PORTION OF THE BLOWN OUT TIRE. FORTUNATELY, THERE'S NO INJURY. THE INCIDENT HAPPENED JULY 20, 2007 ABOUT 1:30 P. M. THE WHOLE FRONT PART OF THE TIRE WERE SHREDDED TO PIECES. *TR

Equipment

ODI #10195130

Incident: June 28, 2007 · Filed: July 2, 2007

TL*THE CONTACT OWNS A 2005 CHEVROLET ASTRO. WHILE USING THE JACK FOR THE PASSENGER SIDE REAR TIRE, THE VEHICLE BEGAN TO VEER TO THE RIGHT. THE CONTACT PLACED BLOCKS IN FRONT OF THE PASSENGER SIDE FRONT TIRE, BUT THE VEHICLE NEARLY DROVE OVER THE BLOCK. THE VIN WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 14,000.

Seats

ODI #10154009

Incident: March 28, 2006 · Filed: March 29, 2006

DT*: THE CONTACT STATED WHEN USING THE LATCH SYSTEM IN THE MIDDLE ROW SEATING, THE THIRD ROW SEATING IS IMPOSSIBLE TO ACCESS. THE PROBLEM OCCURRED WHEN A CHILD PASSENGER WAS IN THE MIDDLE ROW SEAT IN A CAR SEAT AND THAT MADE THE SEAT NOT ABLE TO TILT FORWARD. TILTING FORWARD WOULD HAVE ALLOWED ANY OTHER PASSENGER TO ENTER AND EXIT THE THIRD ROW. THE DEALER AND MANUFACTURER WERE ALERTED.

Air Bags

ODI #10153373

Crash

Incident: February 19, 2006 · Filed: March 21, 2006

2005 CHEVROLET ASTRO VAN SUSTAINED MINOR FRONT END DAMAGE IN AN ACCIDENT AND BOTH FRONT AIRBAGS ONLY PARTIALLY DEPLOYED. WE'VE NEVER SEEN AIRBAGS ONLY PARTIALLY DEPLOY. THE PASSENGER SIDE CONSOLE SPLIT AND THAT AIRBAG IS VISIBLE FROM THE 1/2 TO 1 INCH SEPARATION OF THE SEAM IN THE CONSOLE. THE DRIVERS SIDE BAG IS MORE VISIBLE BUT CLEARLY DID NOT FULLY INFLATE. CONSEQUENCES: WE ARE CONCERNED THAT THIS MIGHT BE A DEFECT IN THE VEHICLE AND ARE CONCERNED ABOUT FUTURE ACCIDENTS IN THIS TYPE OF VEHICLE - WE HAVE CONCERNS ABOUT FUTURE LIABILITY THAT MAY ARISE. CORRECT FAILURE: WE WILL REPLACE AIRBAG SENSOR AND AIRBAGS WITH MANUFACTURER PARTS.*JB

Other Chevrolet Astro model years

Check your 2005 Chevrolet Astro VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Chevrolet Astro at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

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