NHTSA campaign 04E094000 · Equipment recall

HARLEY-DAVIDSON MOTOR COMPANY Recall 04E-094: HARLEY-DAVIDSON/REPLACEMENT FUEL VALVES

NHTSA recall 04E094000 is an equipment recall reported by HARLEY-DAVIDSON MOTOR COMPANY on December 21, 2004, with 364 units potentially affected (per NHTSA). NHTSA's record lists the Harley-Davidson Dyna, Harley-Davidson Softail, Harley-Davidson Sportster and more for the 2005 model year. Owners were notified on January 27, 2005, per NHTSA.

Updated daily from NHTSA's recall files

Is my vehicle included?

This page lists, by model year, the vehicles NHTSA's recall record names for campaign 04E094000 in the model years try.vin imports (1995 and later); NHTSA's own record can list more. A model year on the list doesn't mean every vehicle of that year is included, and some may already have been repaired.

To see whether a specific vehicle is included and still needs the repair, enter its VIN at nhtsa.gov/recalls.

Free VIN check: decode a VIN to see its year, make and model.

Key facts

This is an equipment recall filed by HARLEY-DAVIDSON MOTOR COMPANY: NHTSA's record names the vehicles below for it.

NHTSA campaign
04E094000 (also written 04E-094 or 04E094)
Filed by
HARLEY-DAVIDSON MOTOR COMPANY
Report received
Potentially affected
364 units (per NHTSA)
Component
Fuel System, Gasoline — Carburetor System
Owners notified
Recall type
Equipment recall

Vehicles listed for this recall

NHTSA's recall record lists these vehicles for recall 04E094000. try.vin imports model years 1995 and later, so NHTSA's own list can be longer. Model years with a try.vin recall page link to it. Build dates are NHTSA's range for a model year (per NHTSA); a vehicle built in that range is not necessarily included.

Harley-Davidson

  • Harley-Davidson Dyna

  • Harley-Davidson Softail

  • Harley-Davidson Sportster

  • Harley-Davidson Touring

All Harley-Davidson recalls

NHTSA's recall notice

As NHTSA's recall record states it for campaign 04E094000.

Defect description

CERTAIN FUEL SHUT-OFF VALVES USED AS REPLACEMENT EQUIPMENT, P/NOS 61338-02, 62169-02A, 61338-94D, AND 62169-95C FOR USE ON CERTAIN 2005 CARBURETED SPORTSTERS, DYNA, SOFTAIL, AND TOURING MODEL MOTORCYCLES. THESE VALVES MAY HAVE BEEN PRODUCED WITH THE FUNCTIONALITY OF THE 'ON' POSITION AND THE 'RESERVE' POSITION OF THE VALVE MAY HAVE BEEN REVERSED.

Safety consequence

IF THE BIKE WERE OPERATING WITH THE VALVE IN THE 'ON' POSITION, THE BIKE COULD RUN OUT OF FUEL, THE EXPECTED FUEL RESERVE WILL NOT BE AVAILABLE. THIS COULD LEAD TO THE DRIVER RUNNING OUT OF GAS WITHOUT WARNING, INCREASING THE RISK OF A CRASH.

Manufacturer remedy

DEALERS WILL INSPECT THE FUEL VALVE AND REPLACE IT, IF NECESSARY. THE RECALL BEGAN JANUARY 27, 2005. OWNERS SHOULD CONTACT HARLEY-DAVIDSON AT 1-414-342-4080. IF YOU HAVE HAD OR INSTALLED A REPLACEMENT FUEL SHUT-OFF VALVE IN YOUR MOTORCYCLE, PLEASE TAKE YOUR VEHICLE TO YOUR DEALER TO HAVE THE VALVE INSPECTED FOR PROPER OPERATION AS SOON AS POSSIBLE.

Notes

CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-327-4236.

Sources

Official NHTSA notice for recall 04E094000

Campaign details come from NHTSA's recall files, which try.vin imports once a day. The plain-language subject and the completion rate come from the U.S. Department of Transportation's Recalls Data dataset. How try.vin reads recall data.