NHTSA vehicle safety data

2002 BMW 540IA Recalls & Complaints

The 2002 BMW 540IA has 1 NHTSA recall campaign and 2 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized BMW dealer.

NHTSA recall and complaint data for the 2002 BMW 540IA. Recall data is refreshed daily from NHTSA.

2002 BMW 540IA owner complaints

Owners have filed 2 complaints with NHTSA about the 2002 BMW 540IA, describing incidents dated July 19, 2008 to July 19, 2012.

Most-cited components

Electrical System 1 complaint
Power Train 1 complaint
Seats 1 complaint

Of the 2 complaints on file, 2 report a fire (owner-reported, not verified by NHTSA).

Newest complaints

ODI #10472344 · Filed August 24, 2012
I WENT OUT TO MY BMW 540I AND FOUND THE DRIVER'S POWER SEAT ALL THE WAY BACK IN THE HORIZONTAL POSITION. I DID NOT LEAVE IT THIS WAY, SO THIS WAS CONFUSING TO ME. WHEN I ATTEMPTED TO MOVE IT BACK UPRIGHT INTO A COMFORTABLE DRIVING POSITION, IT DID NOT RESPOND- THE SEAT WAS DEAD. I COULD NOT MOVE IT…
ODI #10235236 · Filed July 21, 2008
ON 7/19/2008, MY 2002 BMW 540I WITH AUTOMATIC TRANSMISSION CAUGHT FIRE WHILE MYSELF AND MY WIFE DRIVING TOWARD AN EVENING PARTY. AT FIRST I SMELL SOMETHING IS BURNING THEN SEE A TINY BIT OF SMOKE. I PARKED THE CAR IN A BANK OF AMERICA PARKING LOT AND MY WIFE WENT OUT TO CHECK THE CAR, AND SHE SAW…

Read all 2 complaints

BMW/TIRES

NHTSA #01V352000 · Tires — Sidewall · NHTSA notice

Reported November 26, 2001 · BAYERISCHE MOTOREN WERKE

Potentially affected: 1,318 vehicles

Owners notified December 10, 2001 · Vehicles built September 28, 2001 – October 24, 2001 (per NHTSA)

Defect description

VEHICLE DESCRIPTION: DURING THE TIRE MOUNTING PROCESS ON CERTAIN PASSENGER VEHICLES BUILT WITH STANDARD (NON-SPORT) SUSPENSION AND EQUIPPED WITH CONTINENTAL CONTITOURINGCONTACT CH95 ECOPLUS TIRES, SIZE 225/65R16 95H, HAVING DOT CODES 4001, 4101, OR 4201, THE OUTER SIDEWALL SURFACE OF THE TIRES MAY HAVE BEEN CUT BY A SHARP EDGE. OPERATION OF THE VEHICLE OVER A LONG PERIOD OF TIME COULD LEAD TO A REDUCTION OF INFLATION PRESSURE.

Safety consequence

CONTINUED DRIVING WITH LOW INFLATION PRESSURE IN THE TIRE COULD ULTIMATELY RESULT IN DAMAGE TO THE TIRE, AFFECT VEHICLE HANDLING AND CONTROL, AND COULD IN SOME CASES RESULT IN A VEHICLE CRASH.

Manufacturer remedy

DEALERS WILL INSPECT ALL FIVE TIRES FOR A POSSIBLE CUT IN THE SIDEWALL, AND IF A CUT IS FOUND, THE TIRE WILL BE REPLACED. OWNER NOTIFICATION BEGAN DECEMBER 10, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117.

Notes

ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

try.vin has no NCAP crash-test rating on file for the 2002 BMW 540IA. NHTSA rates some vehicles by body style — pickups by cab, vans by roof height — so check nhtsa.gov/ratings.

2 owner complaints have been filed with NHTSA for the 2002 BMW 540IA.

Electrical System; Seats

ODI #10472344

Fire

Incident: July 19, 2012 · Filed: August 24, 2012

I WENT OUT TO MY BMW 540I AND FOUND THE DRIVER'S POWER SEAT ALL THE WAY BACK IN THE HORIZONTAL POSITION. I DID NOT LEAVE IT THIS WAY, SO THIS WAS CONFUSING TO ME. WHEN I ATTEMPTED TO MOVE IT BACK UPRIGHT INTO A COMFORTABLE DRIVING POSITION, IT DID NOT RESPOND- THE SEAT WAS DEAD. I COULD NOT MOVE IT MANUALLY, EITHER. I WAS FORCED TO DRIVE THE CAR A SHORT DISTANCE TO DROP MY SON OFF AT AN ACTIVITY, SO I DECIDED TO DRIVE IT AND LEAN FORWARD WHILE DRIVING. MY PLAN WAS TO TAKE THE CAR TO MY LOCAL BMW MECHANIC LATER THAT NIGHT AND DROP IT OFF TO BE REPAIRED. MY SON AND I WERE ONLY TWO MINUTES INTO OUR DRIVE, I WAS LEANING FORWARD, AND HE SAID "DO YOU SMELL SMOKE?" I DID SMELL IT, AND WAS LOOKING AROUND TO SEE WHAT WAS WRONG. THEN MY SON SAID "DAD, YOUR SEAT IS ON FIRE!" I LOOKED DOWN, AND SAW FLAMES COMING OUT FROM UNDER MY SEAT. WE PULLED THE CAR OVER AND PUT OUT THE FIRE WITH HIS WATER BOTTLE. THE HEATED SEATS WERE NOT BEING USED, THIS HAPPENED ON JULY 19TH, DURING THE SUMMER. MY LOCAL BMW SHOP IS TELLING ME THIS IS A $3100 REPAIR. THE PART IN QUESTION THAT CAUSED THE FIRE, PER THE CLAIMS ADJUSTER, IS THE "GENERAL MODULE." I UNDERSTAND THE CAR IS 10 YEARS OLD, BUT IT SIMPLY BLOWS MY MIND THAT A CAR CAN RANDOMLY CATCH ON FIRE INTERNALLY LIKE THIS. BMW NORTH AMERICA IS NOT TAKING OWNERSHIP TO THIS SITUATION, AND HAS OFFERED NO HELP. *TR

Power Train

ODI #10235236

Fire

Incident: July 19, 2008 · Filed: July 21, 2008

ON 7/19/2008, MY 2002 BMW 540I WITH AUTOMATIC TRANSMISSION CAUGHT FIRE WHILE MYSELF AND MY WIFE DRIVING TOWARD AN EVENING PARTY. AT FIRST I SMELL SOMETHING IS BURNING THEN SEE A TINY BIT OF SMOKE. I PARKED THE CAR IN A BANK OF AMERICA PARKING LOT AND MY WIFE WENT OUT TO CHECK THE CAR, AND SHE SAW FIRE STARTED TO BURST. WE CALL 911 AND WITHIN FIVE MINUTES, THE FRONT END OF THE CAR IS IN FLAME. THE LOCAL FIRE DEPARTMENT CAME THE PUT OUT THE FIRE. THE CAR IS NOW BEEN TOW TO A LOCAL SHOP AND WILL BE MOVED TO THE "TOTAL LOT" OF MY INSURANCE COMPANY. I DID A QUICK SEARCH ON THE INTERNET, AND FOUND OUT I AM NOT THE ONLY ONE. I HOPE BMW CAN FIND OUT EXACTLY WHAT CAUSE THE FIRE AND FIX THE PROBLEM. MY WIFE AND I ARE LUCKY SINCE WE GOT OUT OF CAR SOON ENOUGH. THIS IS NOT A GOOD EXAMPLE FOR BMW SUCH A LUXURY BRAND. SINCERELY, STEVE HUNG *TR

Other BMW 540IA model years

Check your 2002 BMW 540IA VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your BMW 540IA at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

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