NHTSA vehicle safety data
2024 BMW 540I Recalls & Complaints
The 2024 BMW 540I has 1 NHTSA recall campaign and 5 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized BMW dealer.
NHTSA recall and complaint data for the 2024 BMW 540I. Recall data is refreshed daily from NHTSA.
2024 BMW 540I owner complaints
Owners have filed 5 complaints with NHTSA about the 2024 BMW 540I, describing incidents dated September 10, 2024 to January 9, 2025.
Most-cited components
- Service Brakes 3 complaints
- Back Over Prevention 2 complaints
- Electronic Stability Control (ESC) 2 complaints
- Electrical System 1 complaint
- Forward Collision Avoidance 1 complaint
Of the 5 complaints on file, 1 reports a crash (owner-reported, not verified by NHTSA).
Newest complaints
ODI #11639714 · Filed
See attached document for complaint.
ODI #11625407 · Filed
I reserved this vehicle with a deposit on Oct. 26. At the time I was told the vehicle was under recall/stop sale for a brake issue and I would not be able to take delivery until the recall work was performed. On 11/5, I was able to purchase the vehicle after the repair work was done. After leaving…
ODI #11625223 · Filed
See attached document for complaint.
Improperly Welded Brake Control Module May Fail
NHTSA #24V697000 · Electronic Stability Control (ESC) — Control Module · NHTSA notice
Reported September 18, 2024 · BMW of North America, LLC
Potentially affected: 309 vehicles
Repair completion: 98.05% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)
Owners notified November 13, 2024
Defect description
BMW of North America (BMW) is recalling certain 2023-2024 X1, 2024-2025 X5, 2025 X6, 2023-2025 X7, 740i, 760i, 2024 XM, 530i, 540i, i7, 750e, X2, 2024-2025 i5, 2024 Rolls Royce Spectre, 2025 MINI Countryman S ALL4, JCW Countryman ALL4, and 2025 MINI Hardtop 2 Door (Cooper, Cooper S) vehicles. Please refer to the recall report for the complete list of models. The welds in the servomotor of the integrated brake control module may break, causing a loss of power brake assist and rear brake function. In addition, the Antilock Brake System (ABS) and Dynamic Stability Control (DSC) system may not function.
Safety consequence
A loss of brake power assist or rear brake function can result in extended stopping distance. A loss of ABS or DSC can cause a loss of vehicle handling and control. Either of these scenarios can increase the risk of a crash.
Manufacturer remedy
Dealers will replace the integrated brake system, free of charge. Owner notification letters were mailed November 13, 2024. Owners can contact BMW Customer Service at 1-800-525-7417.
Notes
Owner's may contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to nhtsa.gov.
Other BMW 540I model years
Check your 2024 BMW 540I VIN
Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your BMW 540I at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.
Check a BMW VIN