NHTSA vehicle safety data
2004 Blue Bird Commercial Series Recalls & Complaints
The 2004 Blue Bird Commercial Series has 3 NHTSA recall campaigns on file as of October 21, 2026. try.vin has no NHTSA owner complaints on file for the 2004 Blue Bird Commercial Series. Recall repairs are usually free at an authorized Blue Bird dealer.
NHTSA recall and complaint data for the 2004 Blue Bird Commercial Series. Recall data is refreshed daily from NHTSA.
ENGINE SURGING/JOHN DEERE
NHTSA #05V152000 · Vehicle Speed Control · NHTSA notice
Reported April 7, 2005 · BLUE BIRD BODY COMPANY
Potentially affected: 486 vehicles
Blue Bird campaign R05JP
Defect description
CERTAIN 2001 THROUGH 2005 ALL AMERICAN, COMMERCIAL SERIES, AND Q-BUS SCHOOL AND TRANSIT BUSES EQUIPPED WITH JOHN DEERE 8.1 CNG ENGINES. THE SUBJECT BUSES EQUIPPED WITH THE JOHN DEERE ENGINES MAY SURGE INAPPROPRIATELY DUE TO ERRACTIC OPERATION OF THE AIR THROTTLE IF THE ENGINE IS TAKEN FROM FULL TO ZERO LOAD.
Safety consequence
UNEXPECTED ENGINE SURGE COULD RESULT IN A VEHICLE CRASH, POSSIBLY RESULTING IN PERSONAL INJURY.
Manufacturer remedy
JOHN DEERE WILL NOTIFY BLUE BIRD'S CUSTOMERS AND REPAIR THE ENGINES FREE OF CHARGE. CUSTOMERS ARE BEING INSTRUCTED TO CONTACT JOHN DEERE AT 1-800-JD-ENGINE.
Notes
CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.
BURNER TUBES/WEBASTO
NHTSA #05V074000 · Engine and Engine Cooling · NHTSA notice
Reported March 1, 2005 · BLUE BIRD BODY COMPANY
Potentially affected: 416 vehicles
Blue Bird campaign R05JM · Owners notified March 31, 2005 · Vehicles built March 1, 2004 – March 31, 2004 (per NHTSA)
Defect description
CERTAIN 2002-2006 MY BLUE BIRD ALL AMERICAN SCHOOL AND TRANSIT BUSES, CONVENTIONAL SCHOOL BUSES, AND COMMERCIAL SERIES TRANSIT BUSES MANUFACTURED BETWEEN DECEMBER 21, 2002, AND FEBRUARY 24, 2005. THESE BUSES ARE EQUIPPED WITH WEBASTO COOLANT HEATERS, MODEL DBW 2010, ASSEMBLED WITH WEBASTO BURNER TUBES, P/N 303046/26533A MANUFACTURED BETWEEN NOVEMBER 2002 AND FEBRUARY 2005. THE STAINLESS STEEL BURNER TUBE IS MADE OUT OF A MATERIAL THAT IS NOT TO SPECIFICATION AND COULD FAIL PREMATURELY.
Safety consequence
SHOULD THE BURNER TUBE FAIL, THE COOLANT HEATER COULD OVERHEAT, POSSIBLY RESULTING IN A FIRE.
Manufacturer remedy
BLUE BIRD WILL NOTIFY ITS CUSTOMERS AND REPLACE THE BURNER TUBES FREE OF CHARGE. THE RECALL BEGAN ON MARCH 31, 2005. OWNERS MAY CONTACT BLUE BIRD AT 478-822-2242.
Notes
FREE OF CHARGE.THE RECALL BEGAN ON MARCH 7, 2005.OWNERS MAY CONTACT PRO AIR AT 574-970-0744.
BLUE BIRD/SURE-LOC/WHEELCHAIR SECUREMENT SYSTEM
NHTSA #04V426000 · Equipment Adaptive/Mobility · NHTSA notice
Reported August 30, 2004 · BLUE BIRD BODY COMPANY
Potentially affected: 372 vehicles
Blue Bird campaign R04JB · Owners notified September 21, 2004 · Vehicles built February 17, 1999 – June 29, 2004 (per NHTSA)
Defect description
CERTAIN BLUE BIRD 1999-2005 ALL AMERICAN, TC/2000, MICRO BIRD, VISION, CONVENTIONAL, AND COMMERCIAL SERIES SCHOOL BUSES EQUIPPED WITH SURE-LOC WHEELCHAIR SECUREMENT SYSTEMS AND MANUFACTURED BETWEEN FEBRUARY 17, 1999, AND AUGUST 13, 2004. CERTAIN SURE-LOK WHEELCHAIR TIE-DOWN SECUREMENT ASSEMBLIES P/N 8625-13. THE SPROCKET TEETH OF THE RETRACTOR ASSEMBLY MAY BE OUT OF ALIGNMENT CAUSING THE LOAD PAWL NOT TO FULLY SEAT IN THE SPROCKET TEETH.
Safety consequence
IN THE EVENT OF A VEHICLE CRASH, THE WHEELCHAIR MAY NOT BE ADEQUATELY SECURED POSSIBLY RESULTING IN INJURIES.
Manufacturer remedy
BLUE BIRD WILL NOTIFY ITS CUSTOMERS AND REPLACE THE DEFECTIVE PART FREE OF CHARGE. THE RECALL BEGAN SEPTEMBER 21, 2004. OWNERS WHO TAKE THEIR BUSES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT AT BLUE BIRD AT 478-822-2242.
Notes
ALSO, CUSTOMERS CAN CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
Other Blue Bird Commercial Series model years
Check your 2004 Blue Bird Commercial Series VIN
Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Blue Bird Commercial Series at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.
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