NHTSA vehicle safety data

2022 Blue Bird All American School Bus Recalls & Complaints

The 2022 Blue Bird All American School Bus has 10 NHTSA recall campaigns on file as of October 21, 2026. try.vin has no NHTSA owner complaints on file for the 2022 Blue Bird All American School Bus. Recall repairs are usually free at an authorized Blue Bird dealer.

NHTSA recall and complaint data for the 2022 Blue Bird All American School Bus. Recall data is refreshed daily from NHTSA.

Emergency Exit Label Print Is Too Small/FMVSS 217

NHTSA #24V758000 · Equipment — Other — Labels · NHTSA notice

Reported October 11, 2024 · Blue Bird Body Company

Potentially affected: 28,479 vehicles

Repair completion: 99.97% (latest rate the manufacturer reported to NHTSA; dataset updated October 21, 2026)

Blue Bird campaign R23CK (SB) · Owners notified December 9, 2024 · Vehicles built July 1, 2019 – August 3, 2023 (per NHTSA)

Defect description

Blue Bird Body Company (Blue Bird) is recalling certain 2019-2024 Vision and All American school buses. The emergency exit label operating instructions lettering is too small and may be difficult to read. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 217, "Bus Emergency Exits and Window Retention and Release."

Safety consequence

An emergency exit label that is difficult to read can prevent or delay the use of the emergency exit, increasing the risk of injury.

Manufacturer remedy

Dealers will replace the emergency exit label, free of charge. Owner notification letters were mailed December 9, 2024. Owners may contact Blue Bird Customer Service at 478-822-2242. Blue Bird's number for this recall is R23CK (SB).

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to nhtsa.gov.

Insufficient Roof Joint Strength/FMVSS 221

NHTSA #24V543000 · Structure — Body — Roof and Pillars · NHTSA notice

Reported July 19, 2024 · Blue Bird Body Company

Potentially affected: 16,708 vehicles

Repair completion: 55.04% (latest rate the manufacturer reported to NHTSA; dataset updated October 21, 2026)

Owners notified September 17, 2024

Defect description

Blue Bird Bus Company (Blue Bird) is recalling certain 2019-2023 Vision, All American Front Engine, and All American Rear Engine school buses. An exterior roof joint may have been manufactured with insufficient strength that can allow the roof panels to separate in a crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 221, "School Bus Body Joint Strength."

Safety consequence

Roof panels that separate during a crash can increase the risk of injury.

Manufacturer remedy

Dealers will inspect the roof panel joints and install additional rivets as necessary, free of charge. Owner notification letters were mailed September 17, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.Please be reminded of the following requirements:You are required to submit a draft owner notification letter to this office no less than five days prior to mailing it to the customers.Also, copies of all notices, bulletins, dealer notifications, and other communications that relate to this recall, including a copy of the final owner notification letter and any subsequent owner follow-up notification letter(s), are required to be submitted to this office no later than 5 days after they are originally sent (if they are sent to more than one manufacturer, distributor, dealer, or purchaser/owner).Under 49 U.S.C. § 30112(a), it is illegal for anyone, including a manufacturer, distributor, dealer, or retailer to sell an item of equipment or vehicle that fails to comply with all applicable Federal motor vehicle safety standards.As stated in 49 U.S.C. § 30118(f), submission of eight consecutive quarterly reports followed by three annual reports is required. As described in 573.7, submission of the first of eight consecutive quarterly status reports is required within one month after the close of the calendar quarter in which notification to purchasers occurs. Therefore, the first quarterly report will be due on, or before, 30 days after the close of the calendar quarter. The first of three consecutive annual status reports will be due on, or before, 1 year after the eighth quarterly report was submitted.

Incorrectly Installed Seats/FMVSS 210

NHTSA #24V078000 · Seats · NHTSA notice

Reported February 7, 2024 · Blue Bird Body Company

Potentially affected: 6,691 vehicles

Repair completion: 57.45% (latest rate the manufacturer reported to NHTSA; dataset updated October 21, 2026)

Blue Bird campaign R24CM-SB · Owners notified March 4, 2024

Defect description

Blue Bird Body Company (Blue Bird) is recalling certain 2020-2024 Vision 2020-2023 All American school buses. The convertible seats may have been incorrectly installed, which can result in an unsecured seat. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 210, "Seat Belt Assembly Anchorages."

Safety consequence

An unsecured seat may not adequately restrain an occupant, increasing the risk of injury during a crash.

Manufacturer remedy

Dealers will inspect and repair the seat, free of charge. Owner notification letters were mailed March 04, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R24CM-SB.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

High Back Seat Restraining Barriers/FMVSS 222

NHTSA #23V778000 · Structure · NHTSA notice

Reported November 20, 2023 · Blue Bird Body Company

Potentially affected: 6,124 vehicles

Repair completion: 77.57% (latest rate the manufacturer reported to NHTSA; dataset updated October 21, 2026)

Blue Bird campaign R23CU-SB · Owners notified January 16, 2024 · Vehicles built August 14, 2014 – November 16, 2023 (per NHTSA)

Defect description

Blue Bird Body Company (Blue Bird) is recalling certain 2014-2024 All American school buses equipped with 39" High Back seat restraining barriers. The bolts securing the restraining barriers to the floor may separate when fully loaded. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 222, "School Bus Passenger Seating and Crash Protection."

Safety consequence

An unsecured seat restraining barrier may not properly restrain an occupant during a crash, increasing their risk of injury.

Manufacturer remedy

Dealers will install a longer bolt with rectangular washer and nut, free of charge. Owner notification letters are expected to be mailed January 16, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R23CU-SB. This recall is an expansion of recall number 23V-777.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Air Pressure Gauge Malfunction/FMVSS 121

NHTSA #23V425000 · Electrical System — Instrument Cluster/Panel · NHTSA notice

Reported June 13, 2023 · Blue Bird Body Company

Potentially affected: 1,424 vehicles

Repair completion: 73.3% (latest rate the manufacturer reported to NHTSA; dataset updated October 21, 2026)

Blue Bird campaign R23CH (School Bus) · Owners notified July 27, 2023

Defect description

Blue Bird Body Company (Blue Bird) is recalling certain 2021-2024 All American and 2021-2022 Vision school buses. A software error in the instrument cluster may cause the air pressure gauges and the visual and audio low air warnings to not function. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake Systems."

Safety consequence

Air gauges and warnings that do not alert the driver to air pressure loss can result in driving without functioning brakes, increasing the risk of a crash.

Manufacturer remedy

Dealers will update the instrument cluster software, free of charge. Owner notification letters were mailed July 27, 2023, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R23CH (School Bus).

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Improperly Grounded Air Compressor Housing

NHTSA #22V505000 · Electrical System — Propulsion System · NHTSA notice

Reported July 14, 2022 · Blue Bird Body Company

Potentially affected: 482 vehicles

Repair completion: 91.25% (latest rate the manufacturer reported to NHTSA; dataset updated October 21, 2026)

Blue Bird campaign R22BY-SB · Owners notified February 6, 2023 · Vehicles built August 1, 2018 – June 29, 2022 (per NHTSA)

Defect description

Blue Bird Body Company (Blue Bird) is recalling certain 2018-2022 All American and Vision school buses equipped with Cummins PD7000 Electric Drivetrains containing an electric air compressor. The air compressor housing is improperly grounded, causing electrical voltage greater than 50V AC during operation.

Safety consequence

An improperly grounded air compressor can cause electric shock, increasing the risk of injury.

Manufacturer remedy

Dealers will install an electrical ground strap between the compressor motor housing and vehicle chassis, free of charge. Owner notification letters were mailed February 6, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22BY-SB.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

High Pressure Fuel Rail Assembly May Leak Fuel

NHTSA #21V312000 · Fuel System, Diesel — Fuel Injection System — Fuel Rail · NHTSA notice

Reported May 4, 2021 · Blue Bird Body Company

Potentially affected: 1,053 vehicles

Repair completion: 75.69% (latest rate the manufacturer reported to NHTSA; dataset updated October 21, 2026)

Blue Bird campaign R21BH-SB · Owners notified July 30, 2021 · Vehicles built through February 2, 2021 (per NHTSA)

Defect description

Blue Bird Body Company (Blue Bird) is recalling certain 2018-2022 All American buses. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.

Safety consequence

A fuel leak in the presence of an ignition source increases the risk of a fire.

Manufacturer remedy

The remedy for this recall is still under development. Owner notification letters were mailed on July 30, 2021. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R21BH-SB.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Check Valve Retainer Not Properly Seated/FMVSS 121

NHTSA #21V284000 · Service Brakes, Air · NHTSA notice

Reported April 22, 2021 · Blue Bird Body Company

Potentially affected: 1,634 vehicles

Repair completion: 88.55% (latest rate the manufacturer reported to NHTSA; dataset updated October 21, 2026)

Blue Bird campaign R21BE-SB · Owners notified June 2, 2021

Defect description

Blue Bird Body Company (Blue Bird) is recalling certain 2020-2022 Vision and All American school buses. A retainer was not properly seated in the SC-3 single check valve and may not provide source air isolation when pressure is applied. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake System."

Safety consequence

Unintended spring brake application may occur, increasing the risk of a crash.

Manufacturer remedy

Dealers will replace the SC-3 check valves, free of charge. Owner notification letters were mailed on November 18, 2021. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R21BE-SB.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Electronic Stability Control Malfunction

NHTSA #21V083000 · Electronic Stability Control (ESC) · NHTSA notice

Reported February 17, 2021 · Blue Bird Body Company

Potentially affected: 60 vehicles

Repair completion: 100% (latest rate the manufacturer reported to NHTSA; dataset updated October 21, 2026)

Blue Bird campaign R21BC-SB · Owners notified April 9, 2021

Defect description

Blue Bird Body Company (Blue Bird) is recalling certain 2021-2022 Vision and 2022 All American school buses equipped with hydraulic brakes and electronic stability control (ESC). The Hydraulic Brake control unit (ECU) may not have been programmed correctly, possibly causing the ESC to malfunction.

Safety consequence

If the electronic stability control does not function properly, it can increase the risk of a crash or injury.

Manufacturer remedy

Blue Bird will notify owners, and dealers will inspect the hydraulic brake ECU and repair it as necessary, free of charge. The recall began on April 9, 2021. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R21BC-SB.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

3-Point Seat Belt Seats Installed Incorrectly

NHTSA #21V070000 · Seat Belts — Rear/Other — Anchorage · NHTSA notice

Reported February 12, 2021 · Blue Bird Body Company

Potentially affected: 620 vehicles

Repair completion: 77.67% (latest rate the manufacturer reported to NHTSA; dataset updated October 21, 2026)

Blue Bird campaign R21BB-SB · Owners notified April 7, 2021

Defect description

Blue Bird Body Company (Blue Bird) is recalling certain 2020-2022 Vision and All American buses. The seats with integrated 3-point seat belts may have been installed incorrectly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 210, "Seat Belt Assembly Anchorages."

Safety consequence

An incorrectly installed seat can increase the risk of injury in the event of a crash.

Manufacturer remedy

Blue Bird will notify owners, and dealers will inspect the seats and install any missing hardware, as necessary, free of charge. The recall is expected to begin April 9, 2021. Owner notification letters were mailed February 03, 2022. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R21BB-SB.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Other Blue Bird All American School Bus model years

Check your 2022 Blue Bird All American School Bus VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Blue Bird All American School Bus at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

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