NHTSA vehicle safety data

2004 Bigdog Mastiff Recalls & Complaints

The 2004 Bigdog Mastiff has 4 NHTSA recall campaigns and 2 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized Bigdog dealer.

NHTSA recall and complaint data for the 2004 Bigdog Mastiff. Recall data is refreshed daily from NHTSA.

2004 Bigdog Mastiff owner complaints

Owners have filed 2 complaints with NHTSA about the 2004 Bigdog Mastiff, describing incidents dated August 8, 2006 to June 11, 2007.

Most-cited components

  • Electrical System 1 complaint
  • Power Train 1 complaint

Newest complaints

  • ODI #10221433 · Filed

    TL*THE CONTACT OWNS A 2004 BIG DOG MASTIFF. WHILE DRIVING 45 MPH, THE HEADLIGHTS WENT OUT. THE CONTACT PULLED INTO A GAS STATION AND INSPECTED THE FUSES AND CIRCUIT BREAKERS. AFTER SITTING, THE HEADLIGHTS ILLUMINATED. HE STATED THAT THE HEADLIGHTS OPERATED INTERMITTENTLY. OCCASIONALLY, THE HIGH…

  • ODI #10165706 · Filed

    SQUEALING NOISE COMING FROM PRIMARY GETS LOUDER AS IT REACHES NORMAL OPERATING TEMPERATURE. DEALER SAYS THEY DON'T KNOW WHAT IS WRONG. AFTER MANUFACTURER HAD THE BIKE FOR 3 WEEKS, THEY SAID "WE GAVE IT OUR BEST SHOT WITH OUR BEST TECH, HAVE YOUR ATTORNEY CALL US". ONE OF NUMEROUS PROBLEMS NOT FIXED…

Read all 2 complaints

KICKSTAND SPRING

NHTSA #06V019000 · Structure — Motorcycle — Kickstand/Center Stand · NHTSA notice

Reported January 25, 2006 · BIG DOG MOTORCYCLES, LLC

Potentially affected: 9,726 vehicles

Owners notified February 17, 2006 · Vehicles built August 8, 2003 – January 13, 2006 (per NHTSA)

Defect description

ON CERTAIN MOTORCYCLES, THE KICKSTAND SPRING MAY STRETCH AND DETACH FROM THE MOUNTING BRACKET OR THE KICKSTAND.

Safety consequence

THIS WILL ALLOW THE KICKSTAND TO DEPLOY INTO THE EXTENDED POSITION AND CAUSE A CRASH.

Manufacturer remedy

DEALERS WILL INSTALL A NEW KICKSTAND SPRING FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 17, 2006. OWNERS MAY CONTACT BIG DOG AT 316-267-9121.

Notes

CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

BIG DOG/KICKSTAND SPRING STUD FRACTURE

NHTSA #04V523000 · Structure — Motorcycle — Kickstand/Center Stand · NHTSA notice

Reported November 2, 2004 · BIG DOG MOTORCYCLES, LLC

Potentially affected: 4,457 vehicles

Owners notified December 20, 2004 · Vehicles built August 8, 2003 – September 23, 2004 (per NHTSA)

Defect description

ON CERTAIN MOTORCYCLES, THE KICKSTAND SPRING ATTACHING STUD MAY BREAK OFF ALLOWING THE KICKSTAND TO DEPLOY INTO THE EXTENDED POSITION.

Safety consequence

IF THE KICKSTAND DEPLOYS, IT COULD CAUSE A CRASH WITHOUT PRIOR WARNING.

Manufacturer remedy

DEALERS WILL INSPECT AND INSTALL A NEW KICKSTAND UNIT. THE RECALL BEGAN ON DECEMBER 20, 2004. OWNERS SHOULD CONTACT BIG DOG AT 316-267-9121.

Notes

CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

BIG DOG/HANDLEBAR

NHTSA #04V164000 · Steering — Steering Wheel/Handle Bar · NHTSA notice

Reported April 6, 2004 · BIG DOG MOTORCYCLES, LLC

Potentially affected: 2,098 vehicles

Owners notified April 12, 2004 · Vehicles built August 8, 2003 – March 26, 2004 (per NHTSA)

Defect description

ON CERTAIN MOTORCYCLES, A SCREW MAY BECOME LOOSE IN THE HANDLEBAR CONTROL DUE TO THE LACK OF A LOCK WASHER AND LOCTITE.

Safety consequence

THIS COULD CAUSE THE THROTTLE OR FRONT BRAKE CONTROL TO BIND, WHICH COULD RESULT IN A CRASH.

Manufacturer remedy

DEALERS WILL INSTALL A LOCK WASHER AND LOCTITE. OWNER NOTIFICATION BEGAN ON APRIL 12, 2004. OWNERS SHOULD CONTACT BIG DOG AT 1-316-219-7006.

Notes

CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

BIG DOG/REAR MASTER CYLINDER PISTON

NHTSA #04V137000 · Service Brakes, Hydraulic — Foundation Components — Master Cylinder · NHTSA notice

Reported March 23, 2004 · BIG DOG MOTORCYCLES, LLC

Potentially affected: 1,906 vehicles

Owners notified April 12, 2004 · Vehicles built September 19, 2003 – March 16, 2004 (per NHTSA)

Defect description

ON CERTAIN MOTORCYCLES, THE PISTON IN THE REAR MASTER CYLINDER MAY HAVE BEEN IMPROPERLY SIZED, WHICH COULD CAUSE THE REAR BRAKES TO DRAG OR LOCKUP.

Safety consequence

THIS COULD RESULT IN A CRASH.

Manufacturer remedy

DEALERS WILL REMOVE THE PISTON FROM THE REAR MASTER CYLINDER AND REPLACE IT WITH A NEW PISTON. OWNER NOTIFICATION BEGAN ON APRIL 12, 2004. OWNERS SHOULD CONTACT BIG DOG AT 1-316-267-9121.

Notes

CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Other Bigdog Mastiff model years

Check your 2004 Bigdog Mastiff VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Bigdog Mastiff at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

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