Reliability & cost of ownership

Ford F-650 SD Reliability & Common Problems

How reliable is the Ford F-650 SD? Compare every model year side by side — NHTSA recalls, owner complaints, and crash-test stars where on file — then open the year you're shopping for its AI reliability outlook where NHTSA has enough data.

Ford F-650 SD problems by model year

35 recall entries and 43 owner complaints on file across 17 model years, sourced from the federal NHTSA database.

Year Recalls Complaints NCAP stars Full report
2025 F-650 SD34No overall rating on fileAI reliability outlook →
2023 F-650 SD12No overall rating on fileRecalls & complaints →
2021 F-650 SD11No overall rating on fileRecalls & complaints →
2019 F-650 SD04No overall rating on fileRecalls & complaints →
2018 F-650 SD5None on file at try.vinNo overall rating on fileAI reliability outlook →
2016 F-650 SD33No overall rating on fileAI reliability outlook →
2015 F-650 SD41No overall rating on fileAI reliability outlook →
2013 F-650 SD1None on file at try.vinNo overall rating on fileRecalls & complaints →
2012 F-650 SD1None on file at try.vinNo overall rating on fileRecalls & complaints →
2011 F-650 SD31No overall rating on fileAI reliability outlook →
2010 F-650 SD1None on file at try.vinNo overall rating on fileRecalls & complaints →
2009 F-650 SD31No overall rating on fileAI reliability outlook →
2008 F-650 SD42No overall rating on fileAI reliability outlook →
2007 F-650 SD15No overall rating on fileRecalls & complaints →
2006 F-650 SD03No overall rating on fileRecalls & complaints →
2005 F-650 SD26No overall rating on fileRecalls & complaints →
2004 F-650 SD210No overall rating on fileAI reliability outlook →

Most-complained-about components

Owner complaints filed with NHTSA against the Ford F-650 SD, grouped by the component each complaint names — the fastest read on where this model gives trouble.

  • service brakes11 complaints
  • engine and engine cooling5 complaints
  • tires5 complaints
  • power train5 complaints
  • electrical system4 complaints
  • service brakes, hydraulic4 complaints
  • engine4 complaints
  • suspension3 complaints