NHTSA vehicle safety data

1996 Polaris 1631 Recalls & Complaints

The 1996 Polaris 1631 has 1 NHTSA recall campaign and 2 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized Polaris dealer.

NHTSA recall and complaint data for the 1996 Polaris 1631. Recall data is refreshed daily from NHTSA.

1996 Polaris 1631 owner complaints

Owners have filed 2 complaints with NHTSA about the 1996 Polaris 1631.

Most-cited components

  • Engine 1 complaint
  • Service Brakes 1 complaint
  • Tires 1 complaint

Newest complaints

  • ODI #559525 · Filed

    THE VEHICLE VIBRATION IS BEING TRANSMITTED TO THE CARBURATOR CAUSING PREMATURE FAILURE OF THE NEEDLE VALVE SEAT. NLM

  • ODI #532672 · Filed

    ALL TERRAIN VEHICLE. BRAKE PROBLEMS. TIRES LEAK.

Read all 2 complaints

Structure — Frame and Members

NHTSA #95V245000 · NHTSA notice

Reported December 20, 1995 · FEATHERLITE TRAILERS

Potentially affected: 1,601 vehicles

Owners notified December 18, 1995 · Vehicles built March 1, 1995 – October 1, 1995 (per NHTSA)

Defect description

IMPROPER WELD PROCEDURES WERE USED TO ATTACH THE TONGUE CHANNEL TO THE TRAILER FRAME.

Safety consequence

POSSIBLE SEPARATION OF THE TONGUE FROM THE TRAILER COULD OCCUR INCREASING THE RISK OF A VEHICLE ACCIDENT.

Manufacturer remedy

DEALERS WILL INSTALL FOUR BOLTS TO REINFORCE THE TONGUE CHANNEL WELD TO THE FRAME.

Notes

SYSTEM: STRUCTURE; FRAME; MEMBERS AND BODY.VEHICLE DESCRIPTION: 8' X 10' AND 8'6" X 10' OPEN PLATFORM TRAILERS, SINGLE AXLE, TILT PLATFORM TRAILERS.NOTE: OWNERS WHO TAKE THEIR TRAILERS TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FEATHERLITE AT 1-319-547-6000. ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-800-424-9393.

Check your 1996 Polaris 1631 VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Polaris 1631 at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

Check a Polaris VIN