NHTSA vehicle safety data

2004 Kawasaki ZX636 B2 Recalls & Complaints

The 2004 Kawasaki ZX636 B2 has 1 NHTSA recall campaign and 2 owner complaints on file as of November 3, 2026. Recall repairs are usually free at an authorized Kawasaki dealer.

NHTSA recall and complaint data for the 2004 Kawasaki ZX636 B2. Recall data is refreshed daily from NHTSA.

2004 Kawasaki ZX636 B2 owner complaints

Owners have filed 2 complaints with NHTSA about the 2004 Kawasaki ZX636 B2, describing incidents dated September 17, 2004 to February 7, 2005.

Most-cited components

  • Engine 2 complaints

Newest complaints

  • ODI #10110277 · Filed

    I FOUND A BROKEN IDLER LEVER ON MY 2004 A18 KAWASAKI KLR 650.*AK

  • ODI #10092871 · Filed

    EXHAUST BOLT FELL OFF WHILE DRIVING. MUFFLER FELL INTO THE STREET. DEALER FILED A CLAIM WITH THE MANUFACTURER, WHO STATED THIS WAS NOT A MANUFACTURING ISSUE.*AK

Read all 2 complaints

KAWASAKI/MUFFLER CLAMP

NHTSA #03V387000 · Engine and Engine Cooling — Exhaust System — Manifold/Header/Muffler/Tail Pipe · NHTSA notice

Reported October 16, 2003 · KAWASAKI MOTORS CORP., U.S.A.

Potentially affected: 11,018 vehicles

Kawasaki campaign MC03-11 · Owners notified October 22, 2003 · Vehicles built November 1, 2002 – July 31, 2003 (per NHTSA)

Defect description

ON CERTAIN MOTORCYCLES, THE WELDS SECURING THE MUFFLER TO ITS CLAMP COULD FAIL FROM VIBRATION, ALLOWING THE MUFFLER TO SEPARATE FROM THE EXHAUST PIPE.

Safety consequence

THIS CAN INCREASE THE RISK OF A CRASH.

Manufacturer remedy

DEALERS WILL INSPECT THE MUFFLER AND INSTALL A RUBBER DAMPER. OWNER NOTIFICATION BEGAN ON OCTOBER 20, 2003. OWNERS SHOULD CONTACT KAWASAKI AT 1-866-802-9381.

Notes

KAWASAKI RECALL NO. MC03-11.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Check your 2004 Kawasaki ZX636 B2 VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Kawasaki ZX636 B2 at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

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