NHTSA vehicle safety data

2021 Aprilia Tuono 660 Recalls & Complaints

The 2021 Aprilia Tuono 660 has 1 NHTSA recall campaign and 1 owner complaint on file as of November 3, 2026. Recall repairs are usually free at an authorized Aprilia dealer.

NHTSA recall and complaint data for the 2021 Aprilia Tuono 660. Recall data is refreshed daily from NHTSA.

2021 Aprilia Tuono 660 owner complaints

Owners have filed 1 complaint with NHTSA about the 2021 Aprilia Tuono 660, describing incidents dated March 20, 2024.

Most-cited components

Fuel/Propulsion System 1 complaint

Newest complaints

ODI #11579698 · Filed March 27, 2024
I purchased the bike in Feb 2023 and the fuel gauge has gone bad. Problem is wide spread with this and I have seen and documented people having the same issue with the whole line of their bikes. I believe since this was part of the gas tank and the tank could possibly leak where the float sensor…

Read the full complaint

Crankshaft Connecting Rod May Break

NHTSA #21V502000 · Engine · NHTSA notice

Reported July 1, 2021 · Aprilia USA, Inc.

Potentially affected: 308 vehicles

Repair completion: 100% (latest rate the manufacturer reported to NHTSA; dataset updated November 3, 2026)

Aprilia campaign PA2ZZQ2107 · Owners notified July 9, 2021

Defect description

Aprilia is recalling certain 2021 RS 660 and Tuono 660 motorcycles. The engine crankshaft connecting rod may break due to improper heat-treatment.

Safety consequence

A broken connecting rod can cause a sudden engine stall, increasing the risk of a crash.

Manufacturer remedy

Dealers will replace the engine, free of charge. Owner notification letters were mailed on July 9, 2021. Owners may contact Aprilia customer service at 1-212-380-4400. Aprilia's number for this recall is PA2ZZQ2107.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

try.vin has no NCAP crash-test rating on file for the 2021 Aprilia Tuono 660. NHTSA rates some vehicles by body style — pickups by cab, vans by roof height — so check nhtsa.gov/ratings.

1 owner complaint has been filed with NHTSA for the 2021 Aprilia Tuono 660.

Fuel/Propulsion System

ODI #11579698

Incident: March 20, 2024 · Filed: March 27, 2024

I purchased the bike in Feb 2023 and the fuel gauge has gone bad. Problem is wide spread with this and I have seen and documented people having the same issue with the whole line of their bikes. I believe since this was part of the gas tank and the tank could possibly leak where the float sensor connects to the tank itself, it should fall under the EPA warranty. At first they will going to honor my request to just replace the float switch inside. However, they have came back to me stating the bike is just out of warranty and refuse to cover the part. The bike would have to be taken to a authorized dealer which is more than an hour away from me. I tried speaking to them telling them that I called the dealer and they were really backed up and no able to take the bike in at the time (called in Oct of 2023) My 2 year warranty ended in December 23. However, at that time, I was told the bike is covered and not ending in December. However the shop still, up to this day, says that they are full on bikes atm and I would have to wait to bring it. This part is known to fail, aprilia knows its known to fail and it seems like this item should be recalled. It could lead to more issues down the road with the gas tank.

Check your 2021 Aprilia Tuono 660 VIN

Not every recall applies to every VIN in a given year. Enter the 17-character VIN from your Aprilia Tuono 660 at nhtsa.gov/recalls to see whether your specific vehicle has an unrepaired recall.

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